1995 Chevrolet C1500 Logo

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Anonymous Posted on Feb 10, 2018

How do I gain access to the air conditioning evaporator core on my 1995 Chevrolet C1500 truck to replace the broken one?

The core removes the condensation that is created during the air conditioning process of cooling. I must replace it because the steel nuts are seized with the aluminum threads that connect the high pressure line to the evaporator core. The line twisted in half while trying to separate them.

1 Answer

Larry Ng

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  • Chevrolet Master 14,598 Answers
  • Posted on Jul 21, 2023
Larry Ng
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Joined: Apr 07, 2013
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Truck means what Pickup or surburban
I toss coin land on PU. truck.
old post
the service manual covers al this, on all cars made , just read it?
or just youtube it see others do so. costs is zero.
first hit YT

https://www.youtube.com/watch?v=glxlxnK_4Ls

and this gem
https://youtu.be/DNL3y5-Zj3g

learn to youtube first, get lucky , and gee lots of C1500 made, zillions
and you are not the first to ask. on vast forums.
if really frisky google it.

5 Related Answers

Anonymous

  • 11 Answers
  • Posted on Oct 27, 2008

SOURCE: Fuel Pump Replacement

Most chevrolet models have the fuel pump inside the gas tank. to replace it, you will need to drop the tank... and you should see it on the top. BTW for safety sake... don't try this with a full fuel tank.

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Anonymous

  • 1 Answer
  • Posted on Feb 09, 2009

SOURCE: Broken Door Handle on 1998 Chevrolet C1500 PU

carefully use a screwdriver or chisel to pry the interior panel off of the door...it's thin, like an upholstered piece of hard board, held on by plastic ribbed push-studs, every so often. Those studs can be pryed out and pushed in to reinstall many times if you're careful but I did manage to break one on my truck. Of course there is also a couple of screws near the door handle as I recall but they are visible. A small piece of triangular shaped plastic must also be popped / pryed off of the forward window area. I'm drinking right now, but I think you may have to drill out a rivet to remove the old handle assembly but it is really easy, just pick a drill bit about the same diameter as the rivet and drill it till it falls apart. Install the new assembly with a pop rivet of your own. good luck

Anonymous

  • 98 Answers
  • Posted on May 24, 2009

SOURCE: Air condition switch is off and blower is on

did you try changing the wires around

Anonymous

  • 1702 Answers
  • Posted on Jun 26, 2011

SOURCE: 1999 Chev Suburban 1500 with front and rear ac -

the truck has two evaporator cores one for the front unit one for the rear unit also two expansion valves, one for the front one for the rear.

check the large a/c line going to the rear unit if the line is warm with the A/C compresser running replace the rear expansion valve.

if the line is cold then replace the rear units blend actuator motor. if the frount unit is cold then most likely the blend actuator is the problem, remove the cover from the rear unit and you will see the actuator mounted on the side of the air handler box.

the best way to indentifie the unit is to buy one so you know what your looking for.

let me know if there is any thing else you need.

Anonymous

  • 1 Answer
  • Posted on Jul 19, 2011

SOURCE: 2004 chevy silverado z71 quad cab. will not cool

1994 chev 1500 need to know what wire goes where

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Need step. By step images and instructions on heater core removel on 1995 Honda civc

Inspect/Replace If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.
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If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.
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Heater blows cold air but heater core does not leak

If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.
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How do I best replace a heater core in a corsica 1995

You will have to drain all engine coolant.Disconnect your battery and your two heater core hoses that are on the fire wall in the engine compartment.Now inside the car start removing your dash.one dash is removed you will have to open you heater box to gain access to the heater core once you have gain access remove and replace.Now start replacing heater boxes dash board and reconnect heater core hoses and reconnect battery.Now top up your engine cooling system with the engine antifreeze drained you should have a extra jug of coolant in case you spilled or just needed it to top up.Now start car make sure coolant is full when cooling fans come on put rad cap on you have completed the replacement of your heater core.
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My heater core is leaking. I was wondering how to replace it?

If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.
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Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
* Remove the heater coolant hoses.
* Remove the cable and/or vacuum control lines (if equipped).
* Remove the heater core securing brackets and/or clamps.
* Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
* To reinstall the heater core, reverse the removal steps. When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.

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If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.
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How to change the heater core

Inspect/Replace If it is necessary to remove the heater assembly, the cooling system must be drained before removing the heater core.
When a heater core leaks, a new heater core is installed or the old one repaired.
Heater Housing
  • The heater housing is usually under the dash and must be removed to gain access to the heater core.
  • Procedures for replacing the heater core vary with the year, make, and model of car. It threfore necessary to consult the manufacturer's repair manuals for the proper procedure for replacement.
f74-01.gif The heater housing is disassembled to get to the heater core. Heater Core
  • Remove the access panels(s) or the split heater/air conditioning case to gain acess to the heater core.
  • Remove the heater coolant hoses.
  • Remove the cable and/or vacuum control lines (if equipped).
  • Remove the heater core securing brackets and/or clamps.
  • Lift the core from the case. Do not use force. Take care not to damage the fins of the heater core when removing.
  • To reinstall the heater core, reverse the removal steps.
When the heater core leaks and must be repaired or replaced, it is a very difficult and time-consuming job primarily because of the core's location deep within the firewall of the car. For this reason always leak test a replacement heater core before installation.
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Evaporator

The following is a general removal procedure of A/C evaporator core. The evaporator is removed differently from different vehicles.
For example, a 1994 Ford Taurus/Mercury Sable instructs you to, "Using a hot knife, cut the top of the air conditioning evaporator housing between the raised outline."

Use a hacksaw or a hot knife to cut the case. Reprinted with the permission of Ford Motor Company.
But a 1993 Ford Probe manual says to simply remove the blower motor and assembly screws before separating the case halves and removing the evaporator.




The following procedure assumes that access to the evaporator has been determined.
  • Recover the refrigerant.
  • Drain the radiator if the heater hose(s) has to be removed to gain access.
  • Remove the heater hose(s), if necessary.
  • Remove any wiring harness, heat shields, brackets, covers, and braces that may restrict access to the evaporator core.
  • Remove the liquid line at the thermostatic expansion valve (TXV) or fixed orifice tube (FOT).
  • Remove the suction line at the evaporator or accumulator outlet.
  • Gain access to the evaporator core as outlined in the service manual.
  • Lift the evaporator from the vehicle.
  • Drain the oil from the evaporator into a calibrated cup.
  • For replacement, reverse the preceding procedure. First, replace the oil with the same amount and type you previously drained.
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Replacing evaporator core in 1997 plymouth grand voyager!!!!

Hello. My name is Chuck and I owned a radiator and air conditioning repair shop for 20 years. The answer to your question is the whole dash board assembly. You need to remove everything to gain access to the evap core. I'm sorry to be the bearer of bad news .At my shop everybody wanted their a/c fixed but nobody wanted to pay the price and I can't blame them. I charged 800 to 900 bucks complete for this job and the chrysler dealer charged about 1200 plus for the same work. Good luck.
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