Can someone advise me what might be wrong also will I need to clean out the intercooler after the problem has been resolved
Replace the stock hose with an aluminum pipe and use silicone couplers with T-bolt clamps. Add a catch can between the PVC valve and intake and that should solve most of the oil present on the boost side.
Remove metal jubilee clips, remove pipe tubing and clean with brake cleaner, replace the clips and refit, it will be fine as long as there is no holes or cracks in the pipe. No u don't have to clean out the intercooler it will sort it self out when you boost the vehicle ie pedal to metal!
The oil residue is just showing you have an air leak in the pipe, you may of experienced a slight lack of power going up hills or motorway driving too
SOURCE: Hi we bought a Nissa Navara 2008 D40 4wd dual cab,
are you sure the correct amount of oil is in it? if over full the engine is trying to drag the crank shaft through the oil
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