1996 Toyota Previa Logo

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mubarik omar mohed Posted on Dec 27, 2013
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Brake model TCR11RR-SGKW

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  • Toyota Master 20,706 Answers
  • Posted on Dec 28, 2013
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Joined: Apr 06, 2013
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Just one word. (sure CELL tower dropped power feed and....)
no question, the car has 3000 parts.
why not post symptoms.
safety first. do not drive any car with bad brakes.

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My brake pedal goes lower than normal , im asumming that i need to bleed the brake lines: how do i do it ?

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Replace brake booster

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The power brake booster is a tandem vacuum suspended unit. Some models may be equipped with a single or dual function vacuum switch which activates a brake warning light should low booster vacuum be present. Under normal operation, vacuum is present on both sides of the diaphragms. When the brakes are applied, atmospheric air is admitted to one side of the diaphragms to provide power assistance.
REMOVAL & INSTALLATION

1994-97 Models
See Figures 1 and 2
  1. Apply the parking brake and block the drive wheels.
  2. Remove the master cylinder-to-power brake booster nuts, then reposition the master cylinder and combination valve out of the way; if necessary, support the master cylinder on a wire to prevent damaging the brake lines.

When removing the master cylinder from the power brake booster, it is not necessary to disconnect the hydraulic lines, therefore the brake system should not have to be bled.
  1. Disconnect the vacuum hose from the power brake booster.


12_11_2011_8_48_59_pm.gif

Fig. Fig 1: Common power brake booster attachment


  1. From under the dash, remove the retainer and washer from the brake pedal on 1994 utility models. On all other models, remove the retainer and brake switch from the brake pedal.
  2. Disconnect the pushrod from the brake pedal.
  3. From under the dash, remove the power brake booster-to-cowl retaining nuts.
  4. Back under the hood, remove the power brake booster and the gasket from the cowl.

To install:
  1. Position the booster to the cowl using a new gasket.
  2. Install the bo oster retaining nuts and tighten to 16 ft. lbs. (22 Nm) 1994 utility models, 24 ft. lbs. (32 Nm) on 1994 pick-up models and 27 ft. lbs. (36 Nm) on all 1995-97 models.
  3. Connect the pedal pushrod and install the washer or switch and the retainer.
  4. Connect the vacuum hose.
12_11_2011_8_52_07_pm.gif

Fig. Fig. 2: Checking the piston booster rod using the gauge tool

  1. For all vehicles cover ed in this guide, gauge the booster rod:
    1. Apply 25 in. Hg (85 kPa) of vacuum using a hand held vacuum pump or apply maximum engine vacuum.
    2. Chec k the maximum and minimum rod lengths using J-37839 or an equivalent pushrod height gauge.
    3. If the piston is not within limits, install a service adjustable piston rod and adjust it to the correct length.
  2. Reposition the master cylinder and combination valve bracket to the booster studs, then secure using the retaining nuts. For details, please refer to the master cylinder procedure located earlier in this section.
  3. Start and run the engine, then check for proper booster operation.
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94 landcruiser brakes

Rear DRUM instructions are first If you would Like Pictures and all They Must Be Emailed as TOO LARGE For FixYa's Format im at aol.com
Just use my Knickname@ and let me know where to send.


  1. Raise and support rear of vehicle, then remove wheel and tire assembly.
  2. Remove brake drum. If brake drum cannot be removed easily, insert a suitable screwdriver through hole in backing plate, then push adjuster lever away from adjuster and back of adjustment tension.
  3. Remove tension spring, using a suitable tool, then remove rear shoe hold-down spring and pin. Remove rear brake shoe and anchor spring, Fig. 7.
    1. On Land Cruiser models, remove front hold-down spring using a suitable tool, then disconnect the parking brake cable from the parking brake bellcrank, Fig. 7.
    2. On Pickup, 4Runner, 4WD T100 and 4WD Tacoma models, remove front shoe hold-down spring and pin, using a suitable tool, then disconnect No. 1 parking brake cable from No. 3 parking brake bellcrank.
    3. On 2WD T100 models, proceed as follows:
      1. Remove E-ring, then automatic adjusting lever and C-washer, then parking brake lever. Disconnect brake line from wheel cylinder using a suitable container to catch fluid.
      2. Remove wheel cylinder. Remove following parts from wheel cylinder: two boots, two pistons, two pistons cups and spring.
    1. On models except 2WD T100, remove front brake with strut, then disconnect parking brake cable from front shoe. Remove parking brake cable No. 2.
    2. Remove adjusting lever spring, then the adjuster from front shoe.
    Inspection
    1. Measure brake drum inside diameter. Inside diameter should be 11.61 inches,
      1. Measure brake shoe lining thickness, Fig. 3. Minimum thickness should be .04 inch on models except on T100 models and .039 inch on T100 models.
      2. Inspect brake lining and drum for proper contact and replace drum or shoes as necessary.
      3. Inspect wheel cylinder for corrosion or damage.
      4. Inspect backing plate for wear or damage.
      5. Inspect bellcrank components for bending, wear or damage.
      6. Apply a suitable lubricant to backing plate contact areas.
      Installation
      1. On 2WD T100 models, proceed as follows:
        1. Apply lithium soap base glycol grease to piston cups, pistons and boots.
        2. Assemble and install wheel cylinder.
        3. Connect brake line to cylinder.
      1. Apply high temperature grease to following parts:
      1. Apply a suitable lubricant to adjuster bolt threads and end.
      2. Assemble adjuster to lever, then install adjuster lever spring.
      3. On Land Cruiser models, install parking brake lever cable to parking brake shoe, then attach cable to bellcrank.
      4. On Pickup, 4Runner, 4WD T100 and 4WD Tacoma models, install No. 1 parking brake cable to parking brake lever shoe, then attach the other side of cable to No. 3 bellcrank.
      5. Position front shoe in place with end of shoe inserted into piston, then install shoe hold-down spring and pin using a suitable tool.
      6. Assemble anchor spring to front and rear shoe, then install rear shoe with end inserted in piston.
      7. Install rear shoe hold-down spring and pin, then the tension spring.
      8. If necessary, adjust bellcrank as follows:
        1. Lightly pull bellcrank in direction "A", Fig. 8, until there is no slack in part "B".
            1. Rotate adjusting bolt until dimension "C" is .016-.031 inch.
            2. Lock adjusting bolt with locknut, when connect parking brake cable to bellcrank.
            3. Install tension spring.
          1. Ensure proper parking brake travel.
          2. Pull adjusting lever cable upward, then release and ensure adjusting bolt rotates. If bolt does not rotate, check for improper installation of rear brakes.
          3. Adjust strut to shortest possible length, then install drum.
          4. Pull parking brake lever fully upward. Repeat process several times.
            1. Remove drum, then check for proper clearance, Fig. 4. Clearance should be .024 inch. If clearance is not as specified, check parking brake system.
            2. Install brake drum, then bleed and refill brake system.
            3. Install wheel and tire assembly, then lower vehicle.

FRONT ROTORS & PADS
  1. Remove caliper.
  2. Remove cap and snap ring, Fig. 10, then remove cone washers with tapered punch.
  3. Insert suitable length bolts into flange bolt holes, then tighten bolts evenly and remove flanges.
  4. Remove free wheel hub cover and snap ring, then remove nut, spring washer and cone washer with suitable tapered punch.
  5. Remove free wheel hub body and gasket.
  6. Remove locknut, lock washer and adjusting nut.
  7. Remove axle hub and brake disc as an assembly.
  8. Remove oil seal and inner bearing from hub.
  9. Reverse procedure to install. Torque adjusting nut to 43 ft. lbs., then back off nut. Torque nut to 18 ft. lbs. Using spring scale attached to hub bolt, check that preload is 1.4-12.6. Install lockwasher and locknut, if equipped. Torque locknut to 35 ft. lbs., and recheck preload. Secure lockwasher by bending one tab inward and one tab outward.
  1. Raise and support front of vehicle, then remove tire and wheel assembly.
  2. Remove clip and hole pins, Fig. 9.
  3. Remove anti-rattle spring and shim(s) if equipped, then remove brake pads.
  4. Lubricate caliper housing with suitable brake grease at pad contact points.
  5. Reverse procedure to install.
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