How to replace cam gear on cam sprocket 03 cts

The same thing happened to my 03 CTS. The camshaft position sensor code is often thrown for a variety of reasons. In my case somehow the ECM went when the timing belt jumped (after the serpentine belt broke). It was a bear to diagnose but after installing a rebuilt ECM it runs great. (Don't make the mistake I made: the cylinder head gaskets will fit nicely on either side but if not placed on the correct sides you'll block the single oil port which provides engine oil to the head)

The M42 and M46 engines have the twin vanos pulleys and require locking tools to lock the crank and cam shafts inot the correct position. There are no timing marks on these as they are floating pulleys- ie they have no key locating the pulley in a specific position on the cam. Unless you make accurate marks during stripping there is very little chance you will be able to get the cam timing right on this engine without the cam locking tool kit.

2001 , no such ani-mule !
"Introduced for the 2002 model year as a replacement for the Cherokee (XJ),"
you meant manufactures date not model and reg. date. sure.
2002 !
3.7L V6 (cop spark ) chain drive cams....
timing ( cam or spark?)
"Ignition timing is controlled by the Powertrain Control Module (PCM). No adjustment is possible"
so Cam timing (alldata.com covers this in detail)
why not post the context, Im doing what.?
im doing a 60k belt swap
or it slipped. or think id did.
or just put in a new head or cam? see , context is 100% important.
im here, going to there.....
im on line, and it shows 4 engines, i think that is wrong, but...

you must be asking chain cam sprocket timing.
im at alldata.com (or FSM)
there are 37 install steps, im not sure what step you want me
to pluck out. but here is my guess. step 8 ,9,10

1. Install both secondary chains onto the idler sprocket. Align two plated links on the secondary chains to be visible through the two lower openings on the idler sprocket (4 o'clock and 8 o'clock). Once the secondary timing chains are installed, position special tool 8429 to hold chains in place for installation.
2. Align primary chain double plated links with the timing mark at 12 o'clock on the idler sprocket.
3. Align the primary chain single plated link with the timing mark at 6 o'clock on the crankshaft sprocket.

step 12:
Install all chains, crankshaft sprocket, and idler sprocket as an assembly . After guiding both secondary chains through the block and cylinder head openings, affix chains with a elastic strap or equivalent. This will maintain tension on chains to aid in installation. Align the timing mark on the idler sprocket gear to the timing mark on the counterbalance shaft drive gear, then seat idler sprocket fully . Before installing idler sprocket bolt, lubricate washer with oil, and tighten idler sprocket assembly retaining bolt to 25 ft. lbs. (34 Nm).

step 13:

1. Align left camshaft sprocket "L" dot to plated link on chain.
2. Align right camshaft sprocket "R" dot to plated link on chain.

step 15/16

1. Remove Special Tool 8429, then attach both sprockets to camshafts. Remove excess oil from bolts, then Install sprocket bolts, but do not tighten at this time.
2. Verify that all plated links are aligned with the marks on all sprockets and the "V6" marks on camshaft sprockets are at the 12 o'clock position.

do ask questions, or login to alldata.com or mitchels
or get a real FSM.
its nothing trivial.

in fact get the book before the job. so are perpared.

Chain

Print

REMOVAL & INSTALLATION

4.3L, 5.0L, 5.7L and 7.4L Engines
See Figures 1, 2, 3, 4, 5 and 6

1. Remove the timing cover. This will allow access to the timing chain.
2. Crank the engine until the timing marks on both sprockets are nearest each other and in line between the shaft centers.

Fig. Fig. 1: Crank the engine until the timing marks on both sprockets are in line

1. On 1996-98 vehicles remove the crankshaft position sensor reluctor ring, if equipped. On 7.4L engines tool J-41371 or its equivalent puller must be used to remove the reluctor ring.
2. Take out the bolts that hold the camshaft gear to the camshaft. This gear is a light press fit on the camshaft and will come off easily. It is located by a dowel. The chain comes off with the camshaft gear.

Fig. Fig. 2: Remove the camshaft gear retaining bolts

Fig. Fig. 3: Remove the camshaft gear and timing chain
A gear puller will be required to remove the crankshaft gear.
To install:

1. Without disturbing the position of the engine, mount the new crankshaft gear on the shaft, and mount the chain over the camshaft gear. Arrange the camshaft gear in such a way that the timing marks will line up between the shaft centers and the camshaft locating dowel will enter the dowel hole in the cam sprocket.
2. Place the cam sprocket, with its chain mounted over it, in position on the front of the truck and pull up with the three bolts that hold it to the camshaft.
3. After the gears are in place, turn the engine two full revolutions to make certain that the timing marks are in correct alignment between the shaft centers. Tighten the camshaft sprocket bolts (and nut on the 4.3L) to 21 ft. lbs. (28 Nm) on 1988-95 models. On 1996-98 models, tighten the bolts to 18 ft. Lbs. (25 Nm). On the 7.4L, tighten them to 20 ft. lbs. (26 Nm) on 1988-95 models. On 1996-98 models, tighten the bolts to 25 ft. Lbs. (34 Nm).

When installing the crankshaft position sensor you must use install a new oil ring seal onto the sensor.

1. Install the crankshaft position sensor reluctor ring (if equipped), onto the crankshaft until it is firmly seated against the crankshaft sprocket. On 1996-98 7.4L vehicles replace the reluctor ring with a new component.
2. Install the front cover, torsional damper, water pump and the radiator.

Fig. Fig. 4: A gear puller will be required to remove the crankshaft gear

Fig. Fig. 5: Timing mark alignment-4.3L, 5.0L, 5.7L and 7.4L engines

Remove camshaft covrs
Remove front cover
Remove or fully retract all three timing chain tensioners
Remove oil pump
Primary and secondary chain guides should remain in place. Rotate crankshaft until sprocket drive key is at about 1 o'clock position.
Set crankshaft and intermediate shaft sprockets into primary drive chain with their timing marks asjacent to each other.
Install crankshaft and intermediate sprockets over their respective shafts. Rotating crankshaft as necessary to engage crankshaft key in sprocket without changing the timing mark relationship.
Install Flywheel Holder Tool (J-39411) to lock crankshaft in position. Install intermediate shaft sprocket retaining bolt and torque to specifications.
Route secondary chain for left cylinder head over inner row of intermediate shaft teeth.
Route secondary drive chain over chain guide, and install exhaust cam sprocket to chain so camshaft drive pin engages the sprocket notch marked "LE" (Left Exhaust).
There dhould be no slack in the lower section of the chain, and the camshaft drive pin must be perpendicular (90 degrees) to the cylinder head surface.
Install the intake camshaft sprocket into the chain so the sprocket notch marked "LI" (Left Intake) engages camshaft drive pin, while drive pin remains perpendicular to the head face. Minor adjustments can be made to camshaft position to get pin to engage by using a wrench on the hex cast into the camshaft.
Install sprocket retainer bolts and torque to specification.
Repet steps as above to install the right secondary chain to the right camshafts. The right camshaft sprockets are marked "RE" and "RI". In addition, the RE sprocket must contain the camshaft position sensor pickup.

Timing Belt & Sprockets Removal & Installation 3.2L Engine To Remove:
TDC compression stroke timing marks

1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
2. Remove or disconnect the following:
   • Timing belt cover
   • Crankshaft damper
3. Rotate the crankshaft in the engine rotation direction, clockwise using the J 42098 or other suitable tool until the # 1 cylinder is at Top Dead Center (TDC) on the compression stroke. The reference marks on the camshaft gears should be aligned with the corresponding notches on the rear timing belt cover, as well as the mark on the crankshaft sprocket and oil pump housing. Timing marks 60 degrees from TDC
   
   
4. Rotate the crankshaft counter clockwise using the J 42098 or other suitable tool until 60 degrees Before Top Dead Center (BTDC). The 60 degrees BTDC point can be identified by the index mark on the oil pump cover. Using the J 42069-10 or other suitable tool
   
   
5. Install the J 42069-10 or other suitable tool to the crankshaft sprocket with the knurled bolt.
6. Rotate the crankshaft in the engine rotational direction, clockwise using the J 42098 until the lever of the J 42069-10 or other suitable tool firmly contacts the water pump pulley flange. The # 1 cylinder is at TDC at this point.
7. Secure the moveable lever of the tool to the water pump pulley flange. Tools in cam gears
   
   
8. Install the J 42069-1 and the J 42069-2 or other suitable tools to the camshaft gears. If the J 42069-1 or the J 42069-2 or other suitable tools do not fit into the teeth of the camshaft gears, it may be necessary to loosen the upper idler pulley and turn the eccentric or camshaft gears until the tool can be inserted.
9. Loosen the timing belt tensioner nut.
10. Loosen the upper idler pulley bolt.
11. Remove or disconnect the following:
    • Lower idler pulley bolt
    • Lower idler pulley and spacer
    • J 42069-10 or other suitable tool from the crankshaft sprocket WARNING
      After timing belt is removed, never turn camshaft and crankshaft independently. Do not remove J 42069-1 and the J 42069-2 or other suitable tools while the belt is removed.
      
    • Timing belt

To Install:

1. Install balance shaft drive gear onto the left camshaft.
2. Install the camshaft sprockets and new bolts finger tight.
3. Using a vise, compress the timing chain tensioner plunger.

4. Install a retaining clip on the tensioner to hold plunger IN during installation.
   marking timing chain
   

5. If timing chain copper links are not visible, mark 2 links on one end and 1 link on the other end to be used as timing marks.
6. Install right and left timing chain guides. Tighten bolts to 89 in-lbs (10 Nm).
7. Rotate the left camshaft until the timing mark is at the 12 o'clock position.
8. Rotate the right camshaft until the timing mark is at the 11 o'clock position.

9. Position the crankshaft using the special tool. Then remove the tool.
   Crankshaft special tool positioning
   

10. Install the crankshaft sprocket with flange facing forward.
    Crankshaft sprocket timing mark
    

11. Position lower end of left (inner) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley. NOTE: Upper half of timing chain must be below the tensioner arm dowel.
    

12. Position the left timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
    Left camshaft sprocket timing mark
    

13. Place the left timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm). NOTE: Lower half of timing chain must be above the tensioner arm dowel.
    Crankshaft sprocket timing mark
    

14. Position lower end of right (outer) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley.
    Right camshaft sprocket timing mark
    

15. Position the right timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
16. Place the right timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm).
17. Remove the retaining clips from the right and left timing chain tensioners.
18. Verify alignment of all timing marks.
19. Install crankshaft sensor ring on crankshaft.
20. Locate index mark on balance shaft and mark corresponding gear tooth with chalk.
21. Position balance shaft on journals. NOTE: It may be helpful to use an inspection mirror to view the marks timing marks.
    

22. Align the chalk mark on the balance shaft with the camshaft timing mark.
    Balance shaft bearing caps
    

23. Install the balance shaft bearing caps in their original locations. Follow the tightening sequence as shown in the illustration. Tighten bolts to 89 in-lbs (10 Nm).
24. Tighten the camshaft phaser sprocket bolts in the correct sequence using 2 steps, as follows:
    • Step 1-30 ft-lbs (40 Nm)
    • Step 2-tighten an additional 90 degrees
25. Position the crankshaft keyway in the 11 o'clock position.
26. Lubricate and install all camshaft roller followers. WARNING
    Engine front cover replacement procedure must be completed within 4 minutes or entire procedure must be repeated. Failure to do so may result in future leaks
    

hi, normally the camshafts have a timing GROOVE at the back. if you select a suitable length of flat bar and place into the GROOVE. you will also need to TIME UP the CRANKSHAFT and INJECTION PUMP. these can MOVE and DAMAGE WILL OCCUR.

the camshafts are marked IN and EX

p.s. you did not give a YEAR or PETROL / DIESEL or TYPE. gerry

During most engine rebuilds, a completely new timing assembly should be installed. If wear exists on any component, replacement of the entire assembly is necessary. Wear in the chain, gears, or sprockets means a timing lag, which results in poor engine performance.
The timing chain or belt is generally installed with the gears in their correct positions. Before installing a new chain, soak it in oil.
OHC (Overhead Cam) Engines
Some OHC engines use a chain drive; others use a belt drive. Removing the cover on some OHC engines that have timing chains is more difficult, because the cover often fits between the oil pan and the cylinder head. There are special procedures for replacing cam timing components in these engines.
Before a chain repair job, perform a leakage test on non-freewheeling engines to check for bent valves, so that an accurate repair estimate can be made.
OHV (Overhead Valve) Pushrod Engines
On many OHV pushrod engines, the crankshaft sprocket is installed on the crankshaft nose and the crankshaft is rotated to position piston #1 at TDC. At this point, a mark stamped onto the crankshaft sprocket is pointing directly upward (toward the camshaft).
The camshaft sprocket is then temporarily bolted to the cam and used to rotate the cam until a mark stamped on the cam sprocket is pointing directly downward (toward the crankshaft). The sprocket is then removed from the cam (without allowing the cam to rotate).
The timing chain is looped over the cam gear, the mark on the cam gear is positioned directly downward, and the chain is looped around the crankshaft sprocket. When the cam sprocket is attached to the cam, the timing marks on the crank and cam sprockets should be pointing toward one another. NOTE THIS IS FOR 2WD 4.0

well not sure exactly why it wont line up use something to turn the crank and cam to appropiate position start sliding crank gear until cam gear is touching then start to push both at same time make sure your crank key and cam pin are bothin place On many OHV pushrod engines, the crankshaft sprocket is installed on the crankshaft nose and the crankshaft is rotated to position piston #1 at TDC. At this point, a mark stamped onto the crankshaft sprocket is pointing directly upward (toward the camshaft).
The camshaft sprocket is then temporarily bolted to the cam and used to rotate the cam until a mark stamped on the cam sprocket is pointing directly downward (toward the crankshaft). The sprocket is then removed from the cam (without allowing the cam to rotate).
The timing chain is looped over the cam gear, the mark on the cam gear is positioned directly downward, and the chain is looped around the crankshaft sprocket. When the cam sprocket is attached to the cam, the timing marks on the crank and cam sprockets should be pointing toward one another.