2001 Chevrolet Tahoe Logo
Sergio Vasquez Sr. Posted on Nov 27, 2013
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4x4 2001 Tahoe Control Module at the transfer case keeps burning Fuse

4X4 2001 Tahoe keeps burning the Fuse when Control Module is Activated

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Denny Giesel

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  • Master 818 Answers
  • Posted on Nov 27, 2013
Denny Giesel
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Joined: Oct 04, 2013
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There is a dead short inside the module-try a junkyard for another to see if it works-parts stores won't return one thats been installed- cheers Denny

5 Related Answers

Anonymous

  • 45 Answers
  • Posted on Feb 26, 2009

SOURCE: 2000 s10 blazer 4x4

Normal 0 false false false MicrosoftInternetExplorer4 /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:10.0pt; font-family:"Times New Roman"; mso-ansi-language:#0400; mso-fareast-language:#0400; mso-bidi-language:#0400;}Hi: If the front diffis fine then it boils down to usually one of three things why it won’tengage. 1 – No power, 2 – relay notworking (located by passenger side) right side or 3 – no vacuum. The 1995 and up Jimmy’s and Blazer’s use thesame system for engaging the front diff. They are all made to “shift on the fly” while driving down the road withnothing to do but press the button on the dash. (Do NOT shift into 4 Low while driving at higher speeds at it can dodamage). If the dash light flashes andyou hear a clicking sound that means you have power to the relay. If the vehicle 4 High lights stops flashingand it goes back into 2 High then the problem is likely that you have no vacuumto the 4 X 4 actuator module which is located below the battery tray. Remove the battery and tray; look for a holeburnt in the vacuum line or actuator module rubber diaphragm. When the activator get vacuum it pulls acable that attaches to the front diff engaging it, when engaged the wires onthe front diff send a signal to the 4 X 4 light on the dash telling you it is engaged). If the battery has ever leaked the acid runsdown onto the actuator causing the problem. If no holes found in the hose or actuator diaphragm I would use batterycables and hook up the battery and start vehicle then check for vacuum byputting my finger on the end of the actuator hose. If there is vacuum then problem in actuatoror cable linkage. If no vacuum I wouldthen trace back the vacuum lines to find where it is off or leaking, NOTE: As the heater control operates on vacuum and some other vehicle systemsdo as well bear this in mind, has your vehicle had heater control problems orbeen running rough, this could explain a lot of potential problems. Attached to the hood on the left side(drivers side) on 1997 and older models is a vacuum (a “ball”) canister, newermodels the canister is located in the left fender by the brake module, makesure the vacuum line is attached there. Please rate this suggestion as I never know if it is worth my timefilling these things out…

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Anonymous

  • 87 Answers
  • Posted on Jun 03, 2009

SOURCE: 4x4 transfer case oil change for 2007 Chevy Tahoe

Go buy the chevrolet shop manual for the truck. Its worth every penny in the long run and will save you thousands by not going to the dealer for everything, because they consult the shop manual. make sure your tranny doesnt share fluid with your transfer case, you could over fill or underfill it easily.

Anonymous

  • 132 Answers
  • Posted on Aug 27, 2009

SOURCE: 1993 chevy 1500 4x4 pickup no power to front actuator

check all wire conections also replace the actuator on the front axle but check for power there first if you have power replace that switch as well .

Anonymous

  • 1 Answer
  • Posted on Dec 21, 2009

SOURCE: faulty transfer case control module

2005 chevy 3/4 ton stuck in 4 wheel low

johnjohn2

Johnny Brown

  • 5763 Answers
  • Posted on Jan 27, 2010

SOURCE: 96 tahoe 4x4 not engaging the front wheels

then the seloniod actuator if the front diff may be bad, this is common,heres a diagram to show you what it is and where it is, hope this helps.3e85522.gif

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1answer

Hi im looking for the location of my transferer case control module.on my 98 chevy tahoe 4x4 and how to easy removed it

The transfer case control module on a 1998 Chevy Tahoe 4x4 is typically located under the driver's side of the dash, near the steering column. To remove it, you will need to first locate the module and then disconnect the electrical connectors. Then you will need to remove any mounting bolts or screws that are holding the module in place. Once those are removed, you should be able to gently pull the module out. It may be helpful to consult your vehicle's service manual for specific instructions and diagrams to locate and remove the module. It is also recommended to get it check by a professional mechanic, as the problem might be other than the module itself.
1helpful
1answer

What to look at 2004 ford 4x4 lariat 5.4 no response from 4x4 switch no 4x4 dash light except on start up

Hook up a scan tool an check for DTC'S - diagnostic trouble codes in the 4X4 control module , or any other module . A simple code reader won't work nor will auto zone auto part store or any other parts store etc... The 4X4 switch is an input to the control module .What transfer case does it have , how many buttons on the 4x4 switch ,is it electronic shift on the fly ?

SECTION 308-07A: Transfer Case - General Information 2004 F-150 Workshop Manual DESCRIPTION AND OPERATION Procedure revision date: 06/20/2001 Transfer Case - Electronic Shift on the Fly (ESOF) Operation The electronic shift on the fly (ESOF) system is an electronic shift 4x4 system that allows the operator to choose between two different 4x4 modes as well as 2-wheel drive. The operator can switch between 2WD and 4H mode at speeds up to 88 km/h (55 mph). To engage or disengage 4L range, the vehicle speed must be less than 5 km/h (3 mph), the brake pedal depressed, and the transmission must be in NEUTRAL.
The transfer case is equipped with an electromagnetic clutch which is located inside the case. This clutch is used to spin up the front driveline when shifting from 2WD to 4H mode at speed. When the control switch on the instrument panel is turned, the generic electronic module (GEM) recognizes that a shift has been requested and activates the electromagnetic clutch and the relays which power the transfer case shift motor. When the shift motor reaches the desired position, as determined by the contact plate position inputs to the GEM, power to the shift relays and motors will be removed. When the transfer case front and rear output shafts are synchronized, the spring loaded lockup collar mechanically engages the mainshaft hub to the drive sprocket. Finally, the front axle collar is engaged and the electromagnetic clutch is deactivated.
Shifts between 2WD and 4H can be made at any speed up to 88 km/h (55 mph). Listed below are the inputs and outputs needed by the GEM to execute a change between any of these modes.
Feature Inputs:
  • 4WD mode switch (various resistances; go to Table 1).
  • Contact plate position inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
Feature Outputs:
  • 4x4 shift motor relay outputs (go to Table 2).
  • Transfer case clutch relay (grounded when relay is activated, open circuit when relay is deactivated).
  • 4x2/4x4 vacuum solenoid (grounded when activated, open circuit when deactivated).
  • Cluster indicators (ground when activated, open circuit when deactivated).
When shifting into or out of 4L, the GEM requires that the vehicle speed be less than 5 km/h (3 mph), the brake is applied, and the transmission is in NEUTRAL.
Feature Inputs:
  • 4WD Mode Switch (various resistances; go to Table 1).
  • Contact Plate Position Inputs A, B, C, D (grounded when closed, open circuit when open; go to Table 4).
  • Output Speed Shaft (OSS) Sensor (Sinusoid Signal: 0.7V-20V, 2.2 Hz/mph).
  • Brake Input (battery voltage when brake is depressed, open circuit when not activated).
  • Transmission Range Sensor (grounded when transmission is in NEUTRAL, open circuit otherwise).
  • Start/Clutch Depressed Input (go to Table 3).
Feature Outputs:
  • 4x4 Shift Motor Relay Outputs (go to Table 2).
  • 4x2/4x4 Vacuum Solenoid (grounded when activated, open circuit when deactivated).
  • Cluster Indicators (grounded when activated, open circuit when deactivated).
2helpful
2answers

02 Yukon keeps blowing a fuse even when the switch is unplugged on the 4x4

There is an actuator motor located on the transfer case. It selects range; hi neutral and lo and engages the front differential. There is a second clutch actuator motor on the front differential that engages the front wheel hubs.

You will need to disconnect both motors to eliminate electronics. It could also be you have an abraided wire to either the transfer case or the front differential. If unplugging both actuators doesnt stop fuse blow, you will need to test for signal or power to ground shorts.

Free (with ads) schematics are available using the "carmin std" app.
0helpful
1answer
0helpful
1answer

Service 4x4 light came on now 4x4 doesnot work

Check the 4WD fuse in the drivers door pillar fuse panel. If blown most likely shorted front axle actuator. If OK would suspect the TCCM (Transfer Case Control Module) It has many updates for that year and were known for failing or shifting modes all by themselves.
0helpful
1answer

04 tahoe z71 the allwheel drive,2wheel drive,and 4hi,4lo buttons don't alwas work sometimes it's in 2wheel drive then go to 4lo and when i push the 2wheel button it just blinks and the 4lo button stays on...

Pulling code's from the 4X4 control module would point to a diagnostic procedure . Do you own a professional type scan tool that can read DTC'S - diagnostic trouble code's in the 4X4 control module ? Autozone , advance etc.... can not read these code's .
Which transfercase does it have ?
Transfer Case - BW 4482-NR4
Transfer Case - NVG 246-NP8

How many buttons for 4X4 three or four ?
The BW 4482 transfer case features a 3-button shift control switch located on the instrument panel
The NVG 246 EAU transfer case features a 4 button shift control switch located on the instrument panel
When the ignition key is in the RUN position, the transfer case shift control module monitors the transfer case shift control switch to determine if the driver desires a new mode/range position. At a single press of the transfer case shift control switch, the lamp of the new desired position will begin flashing to inform the driver that the transfer case shift control module has received the request for a new mode/range position. The lamp will continue to flash until all shifting criteria has been met and the new mode/range position has been reached, or has been engaged. Once the new mode/range position is fully active, the switch indicator lamp for the new position will remain ON constantly.The 4X4 system with four button shift control can set a number of DTC'S
DTC B0790
DTC B2725
DTC C0300
DTC C0305
DTC C0306
DTC C0321
DTC C0327
DTC C0359
DTC C0374
DTC C0379
DTC C0550
The three button switch can also set an store a few codes
DTC B0790
DTC B2725
DTC C0306
DTC C0327
DTC C0329
DTC C0359
DTC C0550
Without knowing if any of these DTC'S are stored can't suggest any type of repair .
0helpful
1answer

99 Chevy Silverado 4x4 not working No light on 4x4 Selector Panel

Your brake an CV joint issue can't an won't cause your 4X4 problem . The 4x4 system has a control module which supply's B+ voltage to the switch . Checking for codes in the 4X4 control module should have been the first step . Your best bet , take it to a qualified repair shop . You don't have the knowledge or test equipment to fix this.
SERVICE indicator (4WD/AWD) Lamp
The SERVICE indicator (4WD/AWD) lamp is an integral part of the cluster and cannot be serviced separately. This lamp is used to inform the driver of the vehicle of malfunctions within the automatic transfer case (ATC) system. The SERVICE indicator (4WD/AWD) lamp is controlled by the transfer case shift control module via CKT 1567.

Transfer Case Shift Control Module
The transfer case shift control module uses the VIN information for calculations that are required for the different calibrations used based on axle ratio, transmission, tire size, and engine. The system does not know which calibration to use without this information.
The direct battery supply line (CKT 1640) provides the power to the module and motor circuitry.
Transfer Case Encoder Motor
The transfer case encoder motor consists of a permanent magnet (PM) DC motor and gear reduction assembly. It is located on the left hand side (drivers side) of the transfer case. When activated it turns the sector shaft of the transfer case (clockwise or counter clockwise) to shift the transfer case. The encoder motor is controlled with a pulse width modulated (PWM) circuit within the transfer case shift control module. This circuit consists of a driver on both the Motor A and Motor B circuits. The encoder motor is bi-directional to allow the motor to shift the transfer case from 2HI or 4HI to NEUTRAL and 4LO positions.
Do you know what DTC'S are ?
DTC B2725 ATC Mode Switch Circuit Malfunction
DTC C0300 Rear Speed Sensor Malfunction
DTC C0305 Front Speed Sensor Malfunction
DTC C0308 Motor A/B Circuit Low
DTC C0309 Motor A/B Circuit High
DTC C0310 Motor A/B Circuit Open
DTC C0315 Motor Ground Circuit Open
DTC C0323 T-Case Lock Circuit Low
DTC C0324 T-Case Lock Circuit High
DTC C0327 Encoder Circuit Malfunction
DTC C0367 Front Axle Control Circuit High
DTC C0374 General System Malfunction
DTC C0376 Front/Rear Shaft Speed Mismatch
DTC C0387 Unable to Perform Shift
DTC C0550 ECU Malfunction
DTC C0611 VIN Information Error
2helpful
3answers

1997 TAHOE 4WD

this just happened to mine, you have a short some where. then the system doesn't get power the switch does this to tell you something is wrong, probably just a fuse, if its not the fuse, then you may have corrosion on one of your electrical splices. This may need to be brought to a mechanic otherwise
0helpful
2answers

I have a 97 chevy tahoe and the 4x4 wont lock in i just replaced the actuator and it just blinks on 4x4 . i do have 12 volts @ the harness to????

Your transfer case could be locked up. Try pulling the shifter motor (servo) off of the transfer case and manually shifting the vehicle into 4x4. Make sure to block the wheels as it will roll if you shift into neutral. If you cant shift it, you need to have a professional look at the insides of your transfer case.
0helpful
1answer

1996 Yukon 4X4 Electronic Shift on Fly.

I had the same problem with the shift on the fly push-button 4x4 on my 97 Suburban. GM Shop manual indicates that it could be due to an encoder error on the actuator motor. Try pulling the transfer case fuse to reset the transfer case control module. Wait at least one minute. Re-install fuse then re-try operation. Did it last week and that saved me a trip to the dealership and extensive troubleshooting.
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