1997 Kia Sportage Logo
Posted on Apr 15, 2009
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Kia Sportage heater core removal and replacement

Help! kia sportage 1999, heater core removal and replacement. trouble removing instrument panel to remove heater core. Removed instruments and dropped steering column. Instrument panel loose but will come out. What am I doing wrong? Anyone please help! thank you! Phead Kia Sportage 97. Key fob has become tempremental. changed battery but it seems to only work when it wants. Dealer wants to charge me £200 for a new reprogramed fob. Does anyone know how to remove immobilisor or is there a quicker solution? Can get new fob from the dealer for £50. Anyone know how to program them? Graham

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  • Master 336 Answers
  • Posted on Sep 20, 2009
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Hi there,

Here are the steps to remove heater core

1. Chock wheels. 2. Drain the engine coolant. Refer to Engine Cooling System. 3. Discharge and recover the refrigerant from the A/C system. Refer to Recovery/Evacuating/Charging in this section. 4. Remove the dash panel. Refer to Body. 5. Remove the Blower/Evaporator unit. Refer to Blower/Evaporator Unit in this section. 6. Disconnect the low pressure line from the evaporator outlet on the bulkhead. 7. Disconnect the high pressure line from the evaporator inlet on the bulkhead. 8. Disconnect the heater return hose from the heater core outlet tube connection. 9. Disconnect the heater inlet hose from the heater core inlet tube connection. 10. Disconnect the fresh air/recirculation control cable from the blower housing unit inlet duct. 11. Disconnect five connectors at the bottom of the blower housing unit. 12. Pull carpeting away from bulkhead to gain access to the hole cover plate. 13. Remove the four nuts retaining the hole cover plate. 14. Remove the hole cover plate. 15. Remove two mounting bolts at the top of the blower housing unit. Kia Sportage heater core removal and replacement - d40e96a.jpg 16. Remove two nuts attaching the bottom of the blower housing unit to the bulkhead mounting studs. 17. Remove the blower unit from the vehicle. 18. Remove the temperature control cable from the heater unit servo. 19. Remove the two nuts from the mounting studs at the bottom of the heater unit. 20. Remove the top nut holding the heater unit to the bulkhead to the bulkhead mounting stud. 21. Remove the heater unit. Regards, Jeep Brainy

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  • Contributor 1 Answer
  • Posted on Apr 29, 2013
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Hi there, I need to replace the hose on the heater unit on a Kia Sportage 2004 model. Apparently there was a leak on the passenger side. What would need to be replaced and advise steps.

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    CAUTION After disconnecting the negative battery cable, wait for at least 10 minutes for the air bag module to deplete its stored energy.

    1. Remove the driver’s side air bag and steering wheel by performing the following procedure:
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  4. Remove the steering wheel-to-steering column nut.

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  5. Using a steering wheel puller, press the steering wheel from the steering column.
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  7. Discharge and recover the air conditioning system refrigerant.
    1. Remove the instrument panel by performing the following procedure:
    2. Remove both the rear and front consoles.
    3. Remove the knee bolster assembly.
    4. Remove the “T” bar section.
    5. Remove the relay bracket.
    6. Remove the turn signal assembly and the upper/lower steering column covers.
    7. Remove the hood release handle lockscrew, the hood release handle and the cable assembly nut.
    8. Remove the left side front pillar trim and the lower left side cover.
    9. Remove the 2 left side of the “T” bar-to-chassis bolts.
    10. At the left side of the instrument panel, remove the 3 instrument panel-to-chassis bolts.
    11. Remove the ashtray.
    12. Remove the center panel trim.
    13. Remove the ventilation control panel.
    14. At the center of the windshield next to the windshield, remove the cap and the mounting bolt.
    15. " Remove the right side front pillar trim and the lower right side cover.
    16. Remove the 2 right side of the “T” bar-to-chassis bolts.
    17. At the right side of the instrument panel, remove the 3 instrument panel-to-chassis bolts.
    18. Remove the steering column-to-instrument panel bolts and lower the steering column.
    19. Disconnect the instrument panel electrical connectors.
    20. Remove the instrument panel.
    1. Remove the blower/evaporator housing by performing the following procedure:
    2. Disconnect the air conditioning refrigerant lines from the evaporator core and discard the gaskets. Plug the openings to prevent contamination.
  8. Disconnect the fresh air control cable from the blower/evaporator housing inlet duct.
  9. Disconnect the 5 connectors from the bottom of the blower/evaporator housing.
  10. Move the carpeting from the bulkhead to gain access to the hole cover plate.
  11. Remove the 4 hole cover plate nuts and the plate.
  12. Remove the 2 upper blower/evaporator housing bolts.
  13. Remove the 2 lower blower/evaporator housing-to-bulkhead nuts.
  14. Remove the blower/evaporator housing.
  15. Disconnect the heater hoses from the heater core.
  16. Remove the temperature control cable from the heater housing.
  17. Remove the 2 lower heater housing nuts and the upper heater housing-to-bulkhead nut.
  18. Remove the heater housing.
    1. Disassemble the heater housing by performing the following procedure:
    2. Remove the seal from the heater core tube connections.
    • Remove the vent seal.
    • Remove the 2 wiring harness-to-heater servo screws.
    • Remove the 8 heater housing clips located on the servo side (left side).
    • Remove the left side of the heater housing.
    • Remove the 6 heater housing assembly clips.
    • Remove the 4 heater core tube mounting bracket screws and the bracket.
    • Remove the 8 remaining heater housing clips and disassemble the housings.
    • Remove the heater core from the housing.

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    Exploded view of the heater core and heater housing assembly—Kia Sportage


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