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Posted on Apr 12, 2009
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Timing chain camshaft and crankshaft mark positions when raplacing chain and sprockets

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  • Posted on Apr 12, 2009
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Each gear has an arrow and a dot. The chain should have two differently colored links. Position the crankshaft sprocket so the arrow is pointed up with the dot to your right. Position the camshaft sprocket with the arrow pointed straight down at the crankshaft sprocket and it's dot should also be to the right. The colored links on the chain should be lined up with the dots.

  • WJGIDDENS Jan 07, 2014

    top secret has ben revealed by chryslerpro. amen, thanks w giddens

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I am changing the timing chain in a 1993 Chevy S-10 with a 4.3L engine. I was told you have to disconnect a wire to reset it but I don't know where the wire is.

Timing Chain: Service and Repair
REMOVAL
Tools Required = Crankshaft Sprocket Puller
1. Remove the timing cover.
2. Remove the crankshaft position sensor reluctor ring.
3. Remove the camshaft sprocket bolts.
4. Remove camshaft sprocket.
5. Remove timing chain.
6. Remove the crankshaft sprocket.
7. Remove crankshaft sprocket key.

INSTALLATION
1. Install the key into the crankshaft keyway.
2. Use the crankshaft balancer installer to install the crankshaft sprocket.
3. Install the camshaft sprocket and timing chain.
4. Install camshaft sprocket bolts.
Be sure to align the camshaft and the crankshaft sprocket marks. Timing marks (Number 4 Firing).
Tighten bolts to 21 ft. lbs.
5. Align the keyway on the reluctor ring with the key in the crankshaft.
6. Install the reluctor ring onto the crankshaft until the ring is completely seated against the crankshaft sprocket.
7. Install the timing cover.

Don't know what Wire you are referring to.
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1answer

How do i reset the timing on 2001 2.7l concorde if the chain was replaced and the timing is off

Did you take pictures while removing the originals? It's always a good habit. Below are the instructions you need to follow. Your own pics are very helpful when doing a big job like this.
  1. Disconnect negative battery (1) cable.
  2. Drain cooling system.
  3. Remove upper intake manifold.
  4. Remove cylinder head covers, crankshaft vibration damper, and timing chain cover.
CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.
117014297

  1. Align crankshaft sprocket timing mark to mark on oil pump housing (2). The mark on oil pump housing is 600 ATDC of #1 cylinder.
CAUTION: When the timing chain is removed and the cylinder heads are still installed, DO NOT rotate the camshafts or crankshaft without first locating the proper crankshaft position. Failure to do so will result in valve and/or piston damage.
117016938

  1. Remove primary timing chain tensioner retainer cap (2) and tensioner (1) from right cylinder head.
117016939

  1. Disconnect and remove camshaft position sensor (4) from left cylinder head.
  2. Remove timing chain guide access plugs (3) from cylinder heads.
NOTE: When camshaft sprocket bolts are removed, the camshafts will rotate in a clockwise direction.
  1. Starting with the right camshaft sprocket, remove the sprocket attaching bolts. Remove camshaft damper (1) (if equipped) and sprocket.
  2. Remove left side camshaft sprocket attaching bolts and remove sprocket.
  3. Remove lower chain guide (7) and tensioner arm (8).
  4. Remove the primary timing chain (5).
  5. Remove crankshaft sprocket (6).
INSTALLATION
117016940

  1. Inspect all sprockets (4,9,11) and chain guides (2,5,10). Replace if worn.
  2. For crankshaft sprocket installation procedures Refer to CRANKSHAFT SPROCKET.
  3. If removed, install right and left side short chain guides (11). Tighten attaching bolts to 28 Nm (250 inch lbs.) .
  4. Align crankshaft sprocket timing mark to the mark on oil pump housing (3).
NOTE: Lubricate timing chain and guides with engine oil before installation.
  1. Place left side primary chain sprocket onto the chain so that the timing mark is located in-between the two (plated) timing links (1).
117016941

  1. Lower the primary chain with left side sprocket through the left cylinder head opening.
NOTE: The camshaft sprockets can be allowed to float on the camshaft hub during installation.
  1. Loosely position left side camshaft sprocket over camshaft hub.
  2. Align timing (plated) link to the crankshaft sprocket timing mark (3).
  3. Position primary chain onto water pump drive sprocket (10).
  4. Align right camshaft sprocket timing mark to the timing (plated) link on the timing chain (8) and loosely position over camshaft hub.
  5. Verify that all chain timing (plated) links are properly aligned to the timing marks on all sprockets.
  6. Install left side lower chain guide (2) and tensioner arm (5). Tighten attaching bolts to 28 Nm (250 inch lbs.) .
NOTE: Inspect O-ring on chain guide access plugs before installing. Replace O-ring as necessary.
  1. Install chain guide access plugs to cylinder heads. Tighten plugs to 20 Nm (15 ft. lbs.) .
NOTE: To reset the primary timing chain tensioner, engine oil will first need to be purged from the tensioner.
117016942

  1. Purge oil from timing chain tensioner using the following procedure:
    1. Place the check ball (2) end of tensioner into the shallow end of Special Tool 8186 (3).
    2. Using hand pressure, slowly depress tensioner until oil is purged from tensioner.
117016943

  1. Reset timing chain tensioner using the following procedure:
    1. Position cylinder plunger (4) into the deeper end of Special Tool 8186 (3).
    2. Apply a downward force until tensioner is reset.
NOTE: If oil was not first purged from the tensioner, use slight finger pressure to assist the center arm pin of Special Tool 8186 to unseat the tensioner's check ball.

CAUTION: Ensure the tensioner is properly reset. The tensioner body (4) must bottom against the top edge of Special Tool 8186 (3). Failure to properly perform the resetting procedure may cause tensioner jamming.

NOTE: Inspect the tensioner O-ring (2) for nicks or cuts and make sure the snap ring (1) is correctly installed, replace as necessary.
117016944

  1. Install the reset chain tensioner (1) into the right cylinder head.
  2. Position tensioner retaining plate (2) and tighten bolts (1) to 12 Nm (105 inch lbs.) .
117016945

  1. Starting at the right cylinder bank, first position the camshaft damper (1) (if equipped) on camshaft hub, then insert a 3/8 square drive extension with a breaker bar into intake camshaft drive hub. Rotate camshaft until the camshaft hub aligns to the camshaft sprocket and damper attaching holes. Install the sprocket attaching bolts and tighten to 28 Nm (250 inch lbs.) .
  2. Turn the left side camshaft by inserting a 3/8 square drive extension with a breaker bar into intake camshaft drive hub and rotate camshaft until the sprocket attaching bolts can be installed. Tighten sprocket bolts to 28 Nm (250 inch lbs.).
  3. Rotate engine slightly clockwise to remove timing chain slack, if necessary.
117016946

  1. Activate the timing chain tensioner by using a flat bladed pry tool to gently pry tensioner arm towards the tensioner slightly. Then release the tensioner arm. Verify the tensioner is activated (extends).
117016947

  1. Install camshaft position sensor (2) and connect electrical connector.
  2. Install the timing chain cover, crankshaft vibration damper, and cylinder head covers.
  3. Install upper intake manifold.
NOTE: After installation of a reset tensioner, engine noise will occur after initial start-up. This noise will normally disappear within 5-10 seconds.
  1. Fill cooling system.
0helpful
1answer

How do i set camshafts on 1999 duvil northstar

Remove camshaft covrs
Remove front cover
Remove or fully retract all three timing chain tensioners
Remove oil pump
Primary and secondary chain guides should remain in place. Rotate crankshaft until sprocket drive key is at about 1 o'clock position.
Set crankshaft and intermediate shaft sprockets into primary drive chain with their timing marks asjacent to each other.
Install crankshaft and intermediate sprockets over their respective shafts. Rotating crankshaft as necessary to engage crankshaft key in sprocket without changing the timing mark relationship.
Install Flywheel Holder Tool (J-39411) to lock crankshaft in position. Install intermediate shaft sprocket retaining bolt and torque to specifications.
Route secondary chain for left cylinder head over inner row of intermediate shaft teeth.
Route secondary drive chain over chain guide, and install exhaust cam sprocket to chain so camshaft drive pin engages the sprocket notch marked "LE" (Left Exhaust).
There dhould be no slack in the lower section of the chain, and the camshaft drive pin must be perpendicular (90 degrees) to the cylinder head surface.
Install the intake camshaft sprocket into the chain so the sprocket notch marked "LI" (Left Intake) engages camshaft drive pin, while drive pin remains perpendicular to the head face. Minor adjustments can be made to camshaft position to get pin to engage by using a wrench on the hex cast into the camshaft.
Install sprocket retainer bolts and torque to specification.
Repet steps as above to install the right secondary chain to the right camshafts. The right camshaft sprockets are marked "RE" and "RI". In addition, the RE sprocket must contain the camshaft position sensor pickup.
0helpful
1answer

How to reset timeing on a 1991 chevy lumina 3.1

Timing is not resettable by the user, as the computer controls this based on knock or no knock conditions which will advance or ****** ignition timing for optimum performance.

The valve timing is something that is set when installing the timing chain:

2.5L, 2.8L and 3.1L Engines Fig. 4: Timing chain and sprocket removal - 2.5L engine 88003ga8.gif
Fig. 5: Timing chain and sprocket removal - 1996 3.1L engine shown 88003gb5.gif
Fig. 6: You must use a suitable puller to remove the crankshaft sprocket 88003gb6.gif
  1. Disconnect the negative battery cable.
  2. Remove the timing chain front cover assembly, as outlined earlier in this section.
  3. Rotate the crankshaft until the timing marks on the crankshaft sprocket and camshaft sprocket locator hole are aligned to the marks on the engine block or timing chain dampener. This is the No. 1 piston at TDC (No. 4 firing position).
  4. Unfasten the camshaft sprocket retaining bolt/screw, then remove the camshaft sprocket and the timing chain. NOTE: If the camshaft sprocket does not come off easily, a light blow on the lower edge of the sprocket with a rubber mallet should loosen the sprocket.
  5. Remove the crankshaft sprocket using tool J 23444-A or equivalent puller.
  6. If necessary, remove the timing chain dampener retaining bolts, then remove the dampener. To install:
  7. Install the crankshaft sprocket using tool J 38612 until it the sprocket is fully seated on the flange of the crankshaft nose. Apply a coat of Molykote® or equivalent, to the sprocket thrust surface.
  8. Hold the camshaft sprocket with the chain hanging down, and align the marks on the camshaft and crankshaft sprockets.
  9. If removed, install the timing chain damper to the engine block.
  10. Align the dowel in the camshaft with the dowel hole in the camshaft sprocket. Install the camshaft sprocket and chain, use the camshaft sprocket bolts to draw the sprocket on to the camshaft. Tighten the sprocket bolts to 18 ft. lbs. (25 Nm).
  11. Lubricate the timing chain with engine oil.
  12. Install the front cover assembly, as outlined earlier in this section.
  13. Connect the negative battery cable.
1helpful
1answer

Dont no how to set the timming and what it suppose to be

Timing Chain and Sprockets
REMOVAL & INSTALLATION




  1. Fig. 1: At 90 degrees past TDC, the crankshaft sprocket timing
    mark and keyway will align with the main bearing cap split line
    84193100.gif






    Fig. 2: Exploded view of the timing chain and sprocket
    assembly - SOHC engine
    84193101.gif






    Fig. 3: Insert the timing pin to ensure that the camshaft is at
    No. 1 TDC - SOHC engine
    84193102.gif






    Fig. 4: When the camshaft is at TDC, rotate the crankshaft
    counterclockwise 90 degrees to achieve TDC
    84193103.gif


DOHC Engine

  1. Disconnect the negative battery cable.
  2. Remove the timing chain front cover.
    NOTE: During timing chain and sprocket removal, position the
    crankshaft 90 degrees past Top Dead Center (TDC) to make sure the pistons will
    not contact the valves upon assembly.



  3. Carefully rotate the crankshaft clockwise so the timing mark on the
    crankshaft sprocket and keyway align with the main bearing cap split line.
  4. Remove the bolts, then remove the timing guides and tensioner.
  5. Remove the camshaft sprocket bolts, using a 7?8 in. (21mm) wrench
    to hold the camshaft. Then remove the timing chain and camshaft sprocket. Remove
    the crankshaft sprocket, if necessary.
    To install:

  6. Inspect the chain for wear and damage. Check the inside diameter of the
    chain, it should be no more than 23.15 in. (588mm). Inspect the chain guides for
    wear or cracks and the timing sprockets for teeth or key wear. Replace
    components as necessary.
  7. Verify that the crankshaft is positioned 90 degrees clockwise past TDC. The
    crankshaft keyway should be at 3 o'clock aligned with the main bearing cap split
    line to prevent piston and valve damage.
  8. Install the camshaft sprockets, retaining bolts and washers. Make sure the
    letters FRT on the sprockets face forward, away from the cylinder block. Use the
    wrench flats provided on the camshafts to hold the shaft and tighten the bolts
    to 75 ft. lbs. (102 Nm).
  9. Bring the camshafts up to No. 1 TDC by rotating the camshafts and sprocket
    until the dowel pins are at 12 o'clock. Install a 1?6 in. drill bit
    into the hole in the sprocket about 9 o'clock.
  10. If removed, install the crankshaft sprocket, then rotate the crankshaft
    counterclockwise 90 degree up to No. 1 TDC (keyway and sprocket timing mark at
    12 o'clock, in alignment with the block timing mark).
  11. Position the timing chain under the crankshaft sprocket and over the
    camshaft sprockets so 2 silver link plates align with the reference marks on the
    camshaft sprockets and another 2 plates align with the downward tooth (at 6
    o'clock position) on the crankshaft sprocket. Excess chain slack should be
    located on the tensioner side of the cylinder block.
  12. Verify that the crankshaft reference mark aligns with the cylinder block
    mark at 12 o'clock and that the timing pins are installed in the holes at about
    the 9 o'clock position. Remove the timing pins from the camshaft sprockets.
  13. Install the timing chain fixed guide to the right of the block face toward
    the water pump. Tighten the bolts to 21 ft. lbs. (28 Nm) and verify the chain is
    snug against the guide.
  14. Install the pivoting chain guide and check for clearance between the block
    and head. Tighten the bolt to 19 ft. lbs. (26 Nm) and verify the guide pivots
    freely.
  15. Install the 2 forward camshaft bearing caps and the upper timing chain
    guide, then tighten the retaining bolts to 124 inch lbs. (14 Nm).
  16. Retract the tensioner plunger and pin the ratchet lever using a 1?8 in. (3.18mm) No.
    31 drill bit inserted in the alignment hole at the lower front of the component.
    Install the tensioner and tighten the bolts to 14 ft. lbs. (19 Nm), then remove
    the drill bit.
  17. Make one final check to verify all components are properly timed, then
    remove all timing pins.
  18. Install the timing chain front cover.
  19. Connect the negative battery cable, start the engine and check for leaks.





    Fig. 5: Rotate the crankshaft clockwise until the timing mark
    on the crankshaft sprocket and keyway align with the main bearing cap split line

    89563pb1.jpg






    Fig. 6: Loosen the timing chain tensioner mounting bolt . . .
    89563pb4.jpg






    Fig. 7: . . . and remove the tensioner from the engine block
    89563pb7.jpg






    Fig. 8: Retract the tensioner plunger and pin the ratchet lever
    with a 1?8
    in. (3.18mm) drill bit inserted in the alignment hole
    89563pb5.jpg






    Fig. 9: Remove the mounting fasteners from both timing guides .
    . .
    89563pb8.jpg






    Fig. 10: . . . and remove the timing guides from the engine
    89563pc1.jpg






    Fig. 11: Remove the camshaft sprocket bolts, using a 7?8 in. (21mm) wrench
    to hold the camshaft
    89563pc2.jpg






    Fig. 12: Remove the timing chain and camshaft sprockets
    89563pc4.jpg






    Fig. 13: Insert the timing pins to verify that the camshafts
    are at TDC
    84193146.gif






    Fig. 14: Make sure that the silver link plates and reference
    marks are all in alignment as shown
    84193145.gif



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1answer

2005 f250 5.4 gas need to know specs for timing a diagram would be awesome

To Install:
  1. Install balance shaft drive gear onto the left camshaft.
  2. Install the camshaft sprockets and new bolts finger tight.
  3. Using a vise, compress the timing chain tensioner plunger.
  4. Install a retaining clip on the tensioner to hold plunger IN during installation.
    marking timing chain a0038720.gif

  5. If timing chain copper links are not visible, mark 2 links on one end and 1 link on the other end to be used as timing marks.
  6. Install right and left timing chain guides. Tighten bolts to 89 in-lbs (10 Nm).
  7. Rotate the left camshaft until the timing mark is at the 12 o'clock position.
  8. Rotate the right camshaft until the timing mark is at the 11 o'clock position.
  9. Position the crankshaft using the special tool. Then remove the tool.
    Crankshaft special tool positioning n0013602.gif

  10. Install the crankshaft sprocket with flange facing forward.
    Crankshaft sprocket timing mark n0011528.gif

  11. Position lower end of left (inner) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley. NOTE: Upper half of timing chain must be below the tensioner arm dowel.
  12. Position the left timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
    Left camshaft sprocket timing mark a0080774.gif

  13. Place the left timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm). NOTE: Lower half of timing chain must be above the tensioner arm dowel.
    Crankshaft sprocket timing mark a0079624.gif
  14. Position lower end of right (outer) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley.
    Right camshaft sprocket timing mark a0041104.gif

  15. Position the right timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
  16. Place the right timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm).
  17. Remove the retaining clips from the right and left timing chain tensioners.
  18. Verify alignment of all timing marks.
  19. Install crankshaft sensor ring on crankshaft.
  20. Locate index mark on balance shaft and mark corresponding gear tooth with chalk.
  21. Position balance shaft on journals. NOTE: It may be helpful to use an inspection mirror to view the marks timing marks.
  22. Align the chalk mark on the balance shaft with the camshaft timing mark.
    Balance shaft bearing caps n0007112.gif

  23. Install the balance shaft bearing caps in their original locations. Follow the tightening sequence as shown in the illustration. Tighten bolts to 89 in-lbs (10 Nm).
  24. Tighten the camshaft phaser sprocket bolts in the correct sequence using 2 steps, as follows:
    • Step 1-30 ft-lbs (40 Nm)
    • Step 2-tighten an additional 90 degrees
  25. Position the crankshaft keyway in the 11 o'clock position.
  26. Lubricate and install all camshaft roller followers. WARNING
    Engine front cover replacement procedure must be completed within 4 minutes or entire procedure must be repeated. Failure to do so may result in future leaks
0helpful
1answer

How do i reset the timing in a 1997 z24 Chevrolet Cavalier 2.4 twin cam? Where are the timing marks on the cam gears?

2.3L and 2.4L Engines Before attempting to remove the timing chain, read the entire procedure.
  1. Disconnect the negative battery cable.
  2. Remove the timing chain front cover, as outlined earlier in this section.
  3. Rotate the crankshaft clockwise, as viewed from the front of engine/normal rotation, until the camshaft sprocket timing dowel pin holes line up with the holes in the timing chain housing. The crankshaft sprocket keyway should point upwards and line up with the centerline of the cylinder bores. This is the "timed'' position. Fig. 8: The chain must be in the "timed'' position - 2.3L and 2.4L engines 87953108.gif
    Fig. 9: Remove the timing chain guides 87953109.gif

  4. Remove the timing chain guides.
  5. Raise and safely support the vehicle.
  6. Make sure all of the slack in the timing chain is above the tensioner assembly, then remove the tensioner. The timing chain must be disengaged from any wear grooves in the tensioner shoe in order to remove the shoe. Slide a suitable prytool under the timing chain while pulling the shoe outward. WARNING
    Do NOT attempt to pry the socket off the camshaft or damage to the sprocket or chain housing could occur.
  7. If difficulty is encountered in removing the chain tensioner shoe, remove the intake camshaft sprocket, as follows;
    1. Carefully lower the vehicle.
    2. Hold the intake camshaft sprocket with a suitable tool and remove the sprocket bolt and washer.
    3. Remove the washer from the bolt and rethread the bolt back into the camshaft by hand. The bolt provides a surface to push against.
    4. Remove the camshaft sprocket using a three-jaw puller in the three relief holes in the sprocket.
  8. Unfasten the tensioner assembly retaining bolts, then remove the tensioner. NOTE: The timing chain and crankshaft sprocket MUST be marked before removal. If the chain or sprocket is installed with the wear pattern in the opposite direction, noise and increased wear may occur.
  9. Mark the crankshaft sprocket and timing chain outer surface for reassembly, then remove the chain.
  10. Clean the old sealant off the bolt with a wire brush. Clean the threaded hole in the camshaft with a round nylon brush. Inspect the parts for wear and replace as necessary. Note that some scoring of the chain shoe and guides is normal. To install: WARNING
    Failure to follow this procedure may result in severe engine damage.
  11. Position the intake camshaft sprocket onto the camshaft with the surface marked during removal showing.
  12. Install the intake camshaft sprocket retaining bolt and washer, tighten to 52 ft. lbs. (70 Nm) while holding the sprocket with a suitable tool. Use GM sealant 12345493 or equivalent on the camshaft sprocket bolt.
  13. Place GM tool J 36008, or equivalent camshaft aligning pins, through the holes in the camshaft sprockets into the holes in the timing chain housing. This positions the cams for correct timing.
  14. If the camshafts are out of position and must be rotated more than 1?8 turn in order to install the alignment dowel pins, proceed as follows:
    1. The crankshaft MUST be rotate 90°clockwise off of TDC in order to five the valves adequate clearance to open.
    2. Once the camshafts are in position and the dowels installed, rotate the crankshaft counter clockwise back to TDC. WARNING
      Do not rotate the crankshaft clockwise to TDC; valve or piston damage could result. NOTE: The side of the timing chain that was marked during removal must be showing when the chain is installed.

  15. Place the timing chain over the exhaust camshaft sprockets, around the idler sprocket and around the camshaft sprocket.
  16. Set the camshafts at the timed position and install the timing chain. Remove the alignment dowel pin from the intake camshaft. Using GM tool J 39579, rotate the intake camshaft sprocket counter clockwise enough to slide the timing chain over the intake camshaft sprocket. Release the camshaft sprocket wrench (J 39579 or equivalent). The length of the chain between the two camshaft sprockets will tighten. If properly timed, the intake camshaft alignment dowel pin should slide in easily. If the dowel pin does not fully index, the camshafts are NOT timed correctly and the procedure must be repeated.
  17. Leave the alignment dowel pins installed. Raise and safely support the vehicle.
  18. With the slack removed from the chain between the intake camshaft sprocket and the crankshaft sprocket, the timing marks on the crankshaft and cylinder block should be aligned. If the marks are not aligned, move the chain one tooth forward or rearward, remove the slack and recheck the marks. Fig. 10: Timing chain assembly retaining bolts - 2.3L and 2.4L engines 87953111.gif

  19. Reload the timing chain tensioner assembly to its "zero'' position as follows:
    1. Form a keeper from a piece of heavy gauge wire, as shown in the accompanying figure.
    2. Apply slight force on the tensioner blade to compress the plunger.
    3. Insert a small prytool into the reset access hole, and pry the ratchet pawl away from the ratchet teeth while forcing the plunger completely in the hole.
    4. Install the keeper between the access hole and the blade. Fig. 11: Reloading the tensioner to its "ZERO'' position, then install to the chain housing 87953110.gif

  20. Install the tensioner assembly to the timing chain housing. Recheck the plunger assembly installation, it is correctly installed when the long end is toward the crankshaft. Install the tensioner retaining bolts; tighten to 89 inch lbs. (10 Nm).
  21. Carefully lower the vehicle enough to reach and remove the alignment dowel pins. WARNING
    Severe engine damage could result if the engine is not properly timed.
  22. Rotate the crankshaft clockwise (normal rotation) two full rotations. Align the crankshaft keyway with the mark on the cylinder block and reinstall the alignment dowel pins. The pins will slide in easily if the engine is correctly timed.
  23. Install the timing chain guides, then install the front (timing chain) cover.
  24. Connect the negative battery cable.
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7helpful
1answer

1999 Ford Expedition 5.4L Timing chain setup

.
  1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this section.
  1. Remove the crankshaft sensor ring from the crankshaft.
    a0044041.gif
  1. Rotate the crankshaft until the timing mark on the RH camshaft sprocket is approximately at the 11 o'clock position and the timing mark on the LH camshaft sprocket is approximately at the 12 o'clock position.
    a0049532.gif
  1. Using the special tool, position the crankshaft as shown.
    a0041102.gif
  1. Install the special tool.
    aa5423a.gif
  1. NOTE: LH shown; RH similar.
    Remove the two bolts, the timing chain tensioner and tensioner arm.
    aa5952a.gif
  1. Remove the LH and RH timing chains and the crankshaft sprockets.
    • Remove the special tool from the crankshaft.
    • Remove the timing chains from the camshaft sprockets.
    • Remove the right and left timing chains and the crankshaft sprocket from the crankshaft.
    a0029151.gif
  1. ani_caut.gif CAUTION: The bolts are different lengths and must be returned to their original location.
    NOTE: LH shown; RH similar.
    Remove the bolts and the timing chain guides.
    a0044040.gif
Installation
  1. ani_caut.gif CAUTION: Timing chain procedures must be followed exactly or damage to valves and pistons will result.
    ani_caut.gif CAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly.
    Compress the tensioner plunger, using an edge of a vise.
    da0605a.gif
  1. Using a small screwdriver or pick, push back and hold the ratchet mechanism.
    da0606a.gif
  1. While holding the ratchet mechanism, push the ratchet arm back into the tensioner housing.
    da0607a.gif
  1. Install a paper clip into the hole in the tensioner housing to hold the ratchet assembly and plunger in during installation.
    a26917a.gif
  1. Remove the tensioner from the vise.
  1. NOTE: There are 61 links in the timing chain.
    If the copper links are not visible, mark two links on one end and one link on the other end, and use as timing marks.
    a0038720.gif
  1. Install the timing chain guides.
    a0044063.gif
  1. Using the special tool, verify correct crankshaft position.
    • Remove the special tool.
    a0041102.gif
  1. NOTE: Crankshaft sprockets are identical. They can only be installed one way. Refer to the following illustration for correct crankshaft sprocket installation.
    If removed, install LH and RH crankshaft sprockets.
    a14824b.gif
  1. Install the LH timing chain onto the crankshaft sprocket, aligning the one copper (marked) link on the timing chain with the slot on the crankshaft sprocket.
    a0041197.gif
  1. Position the LH timing chain on the camshaft sprocket with the two copper (marked) chain links and the camshaft sprocket timing mark aligned.
    a0049191.gif
  1. Position the RH (outer) timing chain on the crankshaft sprocket, aligning the copper (marked) link with the timing mark on the sprocket.
    a0041196.gif
  1. Position the RH timing chain on the camshaft sprocket. Make sure the two copper (marked) links align with the camshaft sprocket timing mark.
    a0041104.gif
  1. NOTE: LH shown; RH similar.
    Position the tensioner arms and tensioners, and install the bolts.
    aa5952a.gif
  1. Remove the tensioner retaining clip.
    a26273a.gif
  1. As a post-check, verify correct alignment of all timing marks.
    a0041106.gif
  1. Remove the special tool.
    aa5423a.gif
  1. Position the crankshaft sensor ring on the crankshaft.
    a0044041.gif
  1. Install the engine front cover. For additional information, refer to Engine Front Cover in this section.


2010&c18=modelyear&c20=n310677&c35=wsm%2ctiming%20drive%20components%2csxj%2c303-01b%2cin-vehicle%20repair&s=1600x900&c=32&j=1.3&v=y&k=y&bw=1171&bh=582&ct=lan&hp=n&[aqe]
0helpful
2answers

I need the diagram for the balance chain timing

Except Premier
Procedures applying to removal and installation of the auxiliary shaft drive chains are located under Auxiliary (Intermediate or Silent) Shafts Removal and Installation, later in this section.
2.5L Premier Engine (See Figures 1 through 5)

Fig. 1: To remove the timing chain, remove the timing chain case cover
641e9f9.gif
Fig. 2: When removing and installing the timing chain the crankshaft and camshaft sprocket timing marks should be aligned as shown
17939a6.gif
Fig. 3: While holding the timing chain, camshaft sprocket and crankshaft sprocket aligned install them onto the engine
7b5b4f8.gif

Fig. 4: Lock and unlock the timing chain tensioner by switching the tensioner lever, as shown
d87be65.gif

Fig. 5: To verify correct installation, turn the crankshaft until the camshaft sprocket timing mark is approximately at the one o'clock position, then count the number of chain link pins between the points shown
0f6902b.gif

  1. Disconnect the negative battery cable.
  2. Remove the fan shroud and cooling fan, as described earlier in this section.
  3. Remove the accessory drive belts. For more information, refer to .
  4. Remove the water pump pulley and crankshaft vibration damper, as described earlier in this section.
  5. Remove the timing case cover, as described previously in this section.
It is a good practice to either remove or cover the radiator area when performing extensive repairs to the engine to prevent accidental damage to the radiator core.
  1. Rotate the crankshaft until the 0 timing mark on the crankshaft sprocket is closest to and on a center line with the timing mark on the camshaft sprocket.
  2. Remove the oil slinger from the crankshaft.
  3. Remove the camshaft retaining bolt and remove the sprockets and chain as an assembly.
  4. If the timing chain tensioner is to be replaced, the oil pan must also be removed.
To install:
  1. Turn the tensioner lever to the unlock (down) position and pull the tensioner block toward the tensioner lever to compress the spring. Hold the block and turn the tensioner lever to the lock (up) position.
  2. Install the crankshaft sprocket, camshaft sprocket and timing chain together. Make sure the timing marks are aligned as indicated in Step 6 and in the accompanying illustration.
  3. Install the camshaft sprocket retaining bolt and washer. Tighten the bolt to 80 ft. lbs. (108 Nm).
  4. To verify correct installation of the timing chain, rotate the crankshaft until the camshaft sprocket timing mark is approximately at the 1 o'clock position. Count the number of chain link pins between the camshaft timing mark and the crankshaft timing mark, there should be 20 pins (2 per link) between the marks.
  5. Make sure that the timing chain tensioner switches to the unlocked position. If the tensioner does not switch automatically unlock, switch it manually to the unlock position.
  6. Install the oil slinger.
  7. Install the timing case cover, as described earlier in this section.
  8. Install the water pump pulley and crankshaft vibration damper, as described earlier in this section.
  9. Install and properly tension the accessory drive belts. For more information, refer to .
  10. Install the fan shroud and cooling fan, as described earlier in this section.
  11. Connect the negative battery cable, start the engine and check for leaks.

Good luck... and remember rated this help.
0helpful
2answers

Timing specs

Here is All Lititure But Pictures Wont show up on FixYa for some reason, I can Email it ALL to you Just Send Me A Request to my Nickname here @aol.com


SPECIAL TOOLS REQUIRED (or equivalents)
  • J-36008, Camshaft sprocket timing alignment pins.
  • J-39579, Camshaft sprocket wrench.
CAUTIONS:
  • The timing chain on the 1996 LD9 (VIN T) Twin Cam Engine is not to be replaced with the timing chain from any other model year. The timing sprockets are different on the Twin Cam Engine and the shape of the links matches the sprockets. Engine damage may result if the wrong timing chain is used.
  • The timing chain and crankshaft sprocket MUST be marked so that they are reinstalled with the same side facing out at the time of reassembly.
  • Failure to follow the removal and installation procedures could result in severe engine damage.
REMOVE OR DISCONNECT
  1. Negative battery cable.
  2. Front cover, refer to Timing Cover / Service and Repair .
  3. Rotate crankshaft in clockwise direction until camshaft and crankshaft timing marks are aligned.
  4. Timing chain guides.
  5. Raise and support vehicle.
  6. Ensure slack in timing chain is above tensioner assembly, then remove chain tensioner. The timing chain must be disengaged from grooves in tensioner shoe to permit removal of shoe. Position a suitable screwdriver under timing chain while pulling shoe outward. If difficulty is encountered in removing tensioner shoe, proceed as follows:
    1. Lower vehicle, then while holding the intake camshaft sprocket with J-39579, remove sprocket bolt and washer.
    2. Remove washer, then install bolt into camshaft by hand.
    3. Position a suitable three jaw puller into intake camshaft sprocket relief holes and remove sprocket. CAUTION: Do NOT pry on camshaft sprocket as damage to sprocket or timing chain housing may result.
  1. Tensioner assembly attaching bolts and tensioner assembly.
  2. MARK CRANKSHAFT SPROCKET AND TIMING CHAIN outer surface for reassembly.
  3. Timing chain.
INSTALL OR CONNECT
  1. Intake camshaft sprocket onto camshaft with surface marked during removal showing.
  2. Intake camshaft sprocket retaining bolt and washer, torque to 70 Nm (52 ft lbs) while holding the sprocket with J-39579 (if removed).
  3. Timing pins, J-36008, through holes in camshaft sprockets into holes in timing chain housing to position camshafts for proper timing. If camshafts are out of position and must be rotated more that 1/8 turn to insert timing pins:
    1. Crankshaft MUST be rotated 90°clockwise off of TDC in order to give the valves adequate clearance to open.
    2. Once the camshafts are in position and the timing pins have been installed rotate crankshaft COUNTERCLOCKWISE to TDC. CAUTION: Do NOT rotate the crankshaft clockwise to TDC, valve or piston damage could occur.
  1. Timing chain over exhaust camshaft sprocket, around idler sprocket and around crankshaft sprocket.
  2. Set camshaft sprockets at timed position and install timing chain. Remove timing pin from intake camshaft. Using J-39579, rotate the intake camshaft sprocket counterclockwise until timing chain can be installed over sprocket. Release J-39579 after timing chain has been installed over sprocket. The length of chain between intake and exhaust camshaft sprockets should tighten. The timing pin should easily fit through intake camshaft sprocket timing hole into timing chain housing timing hole. If timing pin does not fully index, the camshafts are NOT timed correctly and the procedure MUST be repeated.
  3. With timing pins installed, raise and support vehicle.
  4. With slack removed from timing chain between intake camshaft sprocket and crankshaft sprocket, timing marks on crankshaft and engine block should be aligned. If the marks are not aligned, move timing chain one tooth forward or rearward to align marks. Remove slack and recheck marks.
  5. Reload tensioner assembly to zero position as follows:
    1. Form a keeper out of heavy gauge wire into a U-shaped piece with a half inch opening.
    2. Apply slight force on tensioner blade to compress plunger.
    3. Insert small screwdriver into reset access hole and pry rachet pawl away from ratchet teeth while forcing the plunger completely in the hole.
    4. Install keeper between access hole and blade.
  1. Tensioner assembly to chain housing and recheck plunger assembly installation, noting long end is toward crankshaft.
  2. Tighten timing chain tensioner bolts to 10 Nm (89 in lbs) .
  3. Lower vehicle to point where timing pins can be removed from camshaft sprockets.
  4. Rotate crankshaft two revolutions in the clockwise direction. Align crankshaft keyway with the mark on cylinder block and reinstall timing pins through camshaft sprockets into housing timing holes. Timing pins should slide easily through timing holes. If timing pins cannot be inserted easily, repeat procedure to properly time engine. CAUTION: If the engine is not correctly timed, severe engine damage could occur.
  5. Timing chain guides.
  6. Engine front cover.
  7. Negative battery cable.
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