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Posted on Mar 12, 2009
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I need to change the alternator on my 2000 dodge grand caravan sport. Can someone please tell me how to release tension on the serpentine belt? Thank You.

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Greg Bernett

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  • Dodge Master 2,993 Answers
  • Posted on Mar 12, 2009
Greg Bernett
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I have to use a 15mm open/closed end wrench on the tensioner pulley. Use the closed end of the 15mm and pull toward you and use the end of a cresent wrench to use for additional torque. You can slip the belt over the fixed pulley (not the tensioner pulley). Give yourself more room by not using the hood bar and use instead a broomstick on the right side to prop the hood open. I recommend a goodyear gator belt too. Good Luck, you'll need it with a caravan. Its on the left side. its the easyest pully to see.

http://www.autozone.com/images/cds/jpg/small/0900823d8010b6d6.jpg


http://image01.shopzilla-images.com/resize?sq=140&uid=762102759

Hope this helps and please don't forget to rate.

Oliver Street

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  • Expert 73 Answers
  • Posted on Mar 07, 2019
Oliver Street
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The alternator on the '96-'00 RS body minivans is easy to replace. use a 15mm wrench on the tensioner and slip a pipe over the wrench for more leverage,slip the belt off of the fixed position flat pulley and let the tensioner up. remove the triangular bracket on top of the alternator.If the flat braid ground cable from this bracket to the firewall has disintegrated (its unlikely to have lasted this long) the vehicle specific pinch clip cable is discontinued. A generic 6 or 8 inch ground braid can replace it The ground cable end terminals don't vanish, look for a 1/2" wide strap terminal under a nut on the firewall and a pinch clip on the alternator bracket. If you were replacing the alternator because the battery wasn't charging, re-evaluate that and check on the similar ground cable on the transmission side that goes to the mount bracket on the driver side wheel well underneath the battery.

If the alternator still need to be replaced, then pinch and remove connector from the rear and then undo the nut and remove the power lead, before unbolting the alternator.

If you're frustrated by poor access, remove the windshield wiper box. Disconnect the cable connector and the washer fluid hoose and the left and right drain hoses, remove the wiper arms, then the box cover, then the 4 braces on top and then the bolts to the firewall and remove the wiper box.

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1998 dodge grand caravan serpentine belt directions,diagram 3.3 ltr

0900c1528003c191.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 11: Accessory drive belt adjustment-3.3L and 3.8L engines
All of the belt driven accessories on the 3.3L and 3.8L engines are driven by a single serpentine belt. The belt tension is maintained by am automatic tensioner.

  1. Disconnect the negative battery cable.
  2. Raise the front of the vehicle and safely support it with jackstands.
  3. Remove the right front splash shield.
  4. Release tension by rotating the tensioner clockwise.
  5. Remove the belt and install a replacement.
  6. Proper belt tension is maintain by the dynamic tension.
  7. Install the right front splash shield. Lower the front of the vehicle.
  8. Connect the negative battery cable
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1999 Dodge Caravan 3.8L: I need to change the serpentine belt tensioner assy. Do I need to remove the alternator to access the tensioner assy 15mm mounting bolt ?

the nut that holds the tensioner on is under the alternator and would be much easier to remove with the alternator out of the way.
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How do I loosen the tension pulley on the serpentine belt to remove the alternator?

mabpest_11.gif
tensioner is pully just below the filler cap for the power steering..use 15mm socket breaker bar and pull clockwise to release tension
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How do you release the tension from the serpentine belt tensioner for a 2005 dodge grand caravan?

most any auto zone or advance auto should print you out a diagram and let you use a tension tool by just leaving a small deposit to insure it's return. Should be a small wheel about 4" across with a bolt in the center. putting the tool or a half inch drive socket that fits the bolt head and turning clockwise should release tension but sometimes they're hard to get at hence the tool. usually just below the alternator and/or power steering resevoir.
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Replace serpentine belt on 1992 dodge grand

Click on the following free direct Link.
It has the correct Belt Diagrams for your 1992 Dodge Grand Caravan wirh either the 3.0L SOHC V6 or the 3.3L V6.

http://www.2carpros.com/car_repair_information/year/1992/make/dodge/model/grand_caravan/1992_dodge_grand_caravan_drive_belt_routing_diagram.htm


Included on the Diagrams are the Instructions on "Rotating" the Automatic Tensioner. See Below for additional Instructions to make your job easier.

"HOW TO": I professionally prefer the Serpentine Tensioner Tool.
Standard Rules to Removal the Serpentine Belt with an Automatic Tensioner:
1. Find the Tensioner(s).
2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (located on the Pulley or Arm Base) OR the OPENING (3/8ths or 1/2 inch square opening located on the Tensioner Arm) rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
3. Remove the loosened belt off one of the other more easily accessed Pulleys.
4. DO NOT quickly release the Tensioner, but gently allow the Tensioner to rest in its closed position.

Standard Rules for Installing the Serpentine Belt with an Automatic Tensioner:
a. Pick a Pulley that is most easily accessed. This will usually be on top. This will be the last Pulley that the belt will go on.
b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley/Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them.


Before You GO:
Let me know if this helped, or if you have additional information questions. Feel Free to contact me at FixYa.com!

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02 DodgeGrand Caravan Sport--battery light came on

Get your charging system checked out. Your alternator may not keeping up, or your battery may be failing. To get a good answer, get it checked out.
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I need to replace the alternator on my wife's 2000 dodge grand caravan sport. How do I go about this?

moz-screenshot.jpgmoz-screenshot-1.jpg Removal & Installation

3.0L Engine
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:

    Negative battery cable Wiper module Accessory drive belt Alternator mounting bolts Alternator harness connectors Alternator

To install:
  1. Install or connect the following:

    Alternator Alternator harness connectors Alternator mounting bolts. Tighten the bolts to 40 ft. lbs. (54 Nm). Accessory drive belt Wiper module Negative battery cable
  2. hope this helps let me know if you need more. dc

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How do you replace a serpentine belt on a 2002 dodge grand caravan?

you need a 15mm wrench and skinny hands or a long belt router. place wrench on tensioner bolt and pull to rotate clockwise,at same time undo belt always holding tensioner, after removing belt from a couple pulleys release tensioner and finish removing belt from engine,for installacion reverse procedure.
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