4wheel drive wont engage
First, start checking the fuses an there is also an electrial activaced switch at the transmission or transfer case that may be bad.
95-96
Your control knob should say 2wd, 4auto, 4low.
First, we need to narrow it down to a transfer case issue, or a front axle issue.
Step 1) Jack up the front end and place it securely on jack stands.
Step 2) Verify that the front driveshaft turns by hand. When turning the front driveshaft by hand, the front wheels may or may not turn. Do not be alarmed if they don't turn. This is normal for your vehicle.
Step 3) Start the vehicle and let it idle. Place your foot firmly on the brakes, place the transmission in NEUTRAL, engage 4low, then place the vehicle back in park. DO NOT ENGAGE ANY GEAR!! The lurch as the transmission engages could cause the vehicle to lurch and potentially fall off the jack stands.**If you can turn the front driveshaft, the transfer case is not locking. This could be due to a mechanical issue with the transfer case itself, or an electrical gremlin with the control system. Start a new thread with the results of your checks, and we'll go from there.
**If the front driveshaft does not turn, the transfer case is locking properly and we need to continue searching.
Step 4) With the front wheels in the air, engine idling in PARK, spin one front wheel. The other wheel should spin the opposite direction. If both wheels spin in opposite directions, then the front axle *should* be properly engaged. Take it for a test drive (after safely lowering it to the ground, of course). If the front wheels do not spin in opposite directions, there is a problem with the front axle. This could be due to a mechanical problem with the diff, or a failure of the center axle disconnect to engage the passenger side axle shaft. Start a new thread with the results of your checks, and we'll go from there.
Troubleshooting the CAD on a 95-96 is a bit more involved than I want to get into here, and the problems can vary widely. This'll get you started.
97-01 4-door and 96-00 Sports
Your control knob should say 4auto, 4high, 4low.
First, we need to narrow it down to a transfer case issue, or a front axle issue.
Step 1) Jack up the front end and place it securely on jack stands.
Step 2) Verify that the front driveshaft turns by hand. When turning the front driveshaft by hand, the front wheels should turn. (If only one turns, don't be alarmed. One wheel sometimes has more resistance in the brakes, bearings, or CV joints. This is normal)
Step 3) Start the vehicle and let it idle in PARK. Engage 4high. DO NOT PUT THE VEHICLE IN GEAR!!! Crawl underneath and see if you can turn the front driveshaft.
**If you can turn the front driveshaft, the transfer case is not locking. This could be due to a mechanical issue with the transfer case itself, or an electrical gremlin with the control system. Start a new thread with the results of your checks, and we'll go from there.
**If the front driveshaft does not turn, the transfer case is locking properly and we need to continue searching.
Step 4) With the front wheels in the air, engine idling in PARK, spin one front wheel. The other wheel should spin the opposite direction. If both wheels spin in opposite directions, then the front axle *should* be properly engaged. Take it for a test drive (after safely lowering it to the ground, of course). If the front wheels do not spin in opposite directions, there is a problem with the front axle. Start a new thread with the results of your checks, and we'll go from there.
'01-'03 Sport and '01-'05 Sport Trac
Your control knob should say 2wd, 4high, 4low
The transfer case in these trucks functions essentially like the 1st-gens' 13-54 t-case. (i.e. it uses a lockup collar engaged by the transfer case shift motor) The troubleshooting procedure is very similar, but you don't need to worry about hubs or center-axle disconnects engaging.
Step 1) Jack up the front end and place it securely on jack stands.
Step 2) Verify that the front driveshaft turns by hand. When turning the front driveshaft by hand, the front wheels should turn. (If only one turns, don't be alarmed. One wheel sometimes has more resistance in the brakes, bearings, or CV joints. This is normal)
Step 3) Start the vehicle and let it idle in PARK. Engage 4high. DO NOT PUT THE VEHICLE IN GEAR!!! Crawl underneath and see if you can turn the front driveshaft.
**If you can turn the front driveshaft, the transfer case is not locking. The shift motor could be falsely reading an incorrect t-case position, or it could be a mechanical issue with the case itself. Start a new thread with the results of your checks, and we'll go from there.
**If the front driveshaft does not turn, the transfer case is locking properly and we need to continue searching.
Step 4) With the front wheels in the air, engine idling in PARK, spin one front wheel. The other wheel should spin the opposite direction. If it does, the system should be properly engaged. Safely lower the vehicle to the ground and take it for a test drive. If the wheels do NOT spin in opposite directions, there is a problem with the front differential or axle. Start a new thread with the results of your checks, and we'll go from there.
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