1994 Isuzu Trooper Logo
Posted on Feb 22, 2009
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I'm attempting to replace the serpentine belt on my 2000 Isuzu Trooper, but am not able to create enough slack in the belt by loosing the tensioner to slip belt on. I don't want to pry the belt on. Any suggestions?

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john milligan

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  • Posted on Feb 24, 2009
john  milligan
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Joined: Dec 19, 2008
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Tensioner usually has a bolt in the center of the pulley wheel that is 17 to 19mm. use a breaker bar and socket to hold pulley back (sometimes has a lock that you can engage) then you can move the belt into and out of the pulleys.
have the new belt ready after you pull the old one, put it around all BUT the tensioner pulley and it will be MUCH easier to put on if you are by yourself>

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How do I release the tension on the serpentine belt for replacement.

Turn the bolt on the tensioner counterclockwise.

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Serpentine belt too tight to install

I had the same problem when trying to replace the serpentine belt on my 2001 Trooper. The Maintenance book was very vague and I couldn't tell exactly how the tension was taken off the belt, but it did clearly identify the tensioner pulley. I first removed the pulley and looked for some kind of slot that would give me the adjustment I needed, but no slotted adjustment is present on the 01 Trooper. I had to do some research so I pulled of the tensioner assembly and found that there is a spring coil which keeps tension on the belt constant, and eliminates any belt alignment problems.

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