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Posted on Jan 28, 2009
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4x4 wont engage

Front will drive runs off vacum so does the rear. It's not getting the vacum to engage. Vacum lines lead to two boxes, but not sure where to go from there or which box.

  • 1 more comment 
  • cwpinell Feb 22, 2009

    my four wheel drive is not

    working and the light don't come on when i put it in four wheel drive

  • sniperpan Mar 03, 2009

    my jeep runs and when i engage the 4x4 with the rear driveshaft off the front drive shaft turns but the 4x4 doesn't engage it's vacuum operated so i don't know if thats the problem or not

  • cdaniels424 Mar 16, 2009

    i have the same problem i engage my 1990 yj jeep in four wheel drive and it goes slower like it is engaged but the front wheels are not pulling?

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  • Posted on Mar 14, 2009
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I installed a Posi Lok on mine years ago... it is awesome, go to http://www.4x4posi-lok.com/app_jeep.html.
Also, JP Magazine just had an article about these vacuum actuated axles.

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  • Posted on Jan 28, 2009
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Hello, go to this site for an explanation of the locking system. If you need more help just ask. good luck.
http://www.autozone.com/shopping/repairGuide.htm?pageId=0900c1528008adf1

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Are they vacum operated or you have to lock it in by hand? If you have an electric over vacuum control switch on the transfer case and 2 electric over vacuum switches, they are on the passenger side front fender well near the rear by the hood hinge, they are either green or blue and made of plastic, they both have vacuum lines and 2 wires connected to them. From there the vacuum lines run down near the front differential where they connect to a slave cylinder. the vacuum routes one way, the slave plunger moves and the differential engages 4WD, the vacuum routes the other way, the slave plunger moves again and the differential disengages 2WD (similar to a 90's model dodge 4x4).

Run this easy test. Label the vacuum lines that come from the top of the vacuum switches on the fender well (front, rear) use masking tape.

Start your truck. (make sure one of those switches has vacuum, put your finger over the nipples where you unplugged the lines, if you feel suction, you got vacuum) trade the vacuum lines, front to rear and rear to front. shift into 4x4, you wont get a 4x4 light, but if you now have 4WD then the problem is in the circuit somewhere between those 2 switches and the master switch on the T-case.


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