1996 Ford Explorer Logo
Posted on Jan 19, 2009
Answered by a Fixya Expert

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How to replace '96 Ford Explorer driver side exterior door handle

'96 Ford Explorer Sport driver side exterior door handle hinge broke. Facing the door, the right hinge on the handle broke (hinge near the rear of the vehicle). Don't know where to start. Please help.

  • 3 more comments 
  • Anonymous Mar 12, 2014

    how do i fit a exterior door handle to renault kangoo 2010

  • Anonymous Mar 17, 2014

    My 2005 explorer drivers door wont open from the outside

  • Anonymous Mar 17, 2014

    wind buckled my hinge on driver side door. I can only open my door 3 to 4 inches now because it hits my front quarter panel, need to look at door hinges to see what damages has been done.

  • Anonymous Mar 19, 2014

    Noisy door hinges

  • Anonymous Mar 31, 2014

    BA Falcon 2004 model. Rear driver side door can unlock car from outside

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1 Answer

Anonymous

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  • Master 508 Answers
  • Posted on Feb 18, 2009
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Joined: Jan 24, 2009
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You will need to remove the door panel to gain access to the handle. Roll the window up or down as needed to get to the nuts that attach the handle to the door. You will also need to remove a rod the goes to the door lock. You will see the rod after the door panel is removed. Good luck.

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You can loosen the bolts that hold the hinge to the door and to the body and make some adjustment. I would suspect that you'll need to replace the hinges, most likely part of the hinges may have bent. Also check for any damage to the door where the hinges attach.
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Most likely a $2 plastic clip broke or fell off the actuating rod. No site that I know of, but the library should have a service manual for your vehicle. In any case, you will have to remove the inner door panel and/or the exterior handle. Check for screws on the outside handle. If ya get lucky, you can remove the handle from the outside and fix it there. If not, remove the door panel and replace the clip and rod from the inside.
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My front passenger door does not open neither from the inside or the outside. it looks like the lock is stuck in the locking position and won't open from the drivers side push button or the passenger's...

hi deleon,

on your door, if you remove the panel from the inside, you should see a lever connected to the handle that is supposed to disengaged the door hinge opening the door.

your may have this part broken due to corrosion, or there is a possibility that the lock did not disengage leaving the lever connect to the door handle not disengaging the door hinge.

have this checked with a local mechanic or consult the service manual for DIY.

if you have other questions, just lemme know.

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Common problem on 2001 Ford Explores. The reason why your door handle doesn't unlock the door(can't be unlocked by remote either)is due to a broken spring located on the backside of the door handel INSIDE the door. True that your one(or two) of your small exterior springs on your door handle are broken(will cause your handle to flap) but this IS NOT YOUR PROBLEM. The door locks will work if there is a bit of tension holding the handle bracket up. I know it's hard to explain without pics. but here's the ONLY WAY TO FIX THIS. It's not that hard.......... Remove the door panel, only a few screws and a few more holding trim around exit handle then, pull out "snap in" clips on bottom. With a flashlight you'll see back side of door handle. To get to that area you'll have to remove one bolt holding a window frame. Do that(with window in up position) then slide down rail, out of your way. Now, get back to handle. With your light aimed at the backside of handle left slowly the door handle as normal, and you'll realize(while looking at the mechanism) that tension(pulling down of bracket) needs to occur in order for locks(manual and remote)to work properly. Trust me.....you'll figure it out. Once you do, get a spring(pen spring, 30 cent hardware store spring, any small spring!) and hook one end to bracket and the other end to ANYTHING(OUT OF THE WAY) below the door handle thus, causing SLIGHT tension. Try your locks...THEY WILL WORK! YEAH! Replace that one window frame bolt(try your window...just the make sure), replace door panel and your done. TOTAL COST: 30 cents or FREE(if you have a small spring) Ford dealers will charge $150 to $285! Yikes!
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