Fitting front shocks to a lucida 1994 diesel

Cylinder head Renew bolts: Yes Tighten: 25 Nm Tighten: 90° Tighten: 90° Tighten: 90° Other engine tightening torques Main bearings Renew bolts/nuts: Yes Main bearings Stage 1: 50 Nm Main bearings Stage 2: 45°-60° Big end bearings Renew bolts/nuts: Yes Big end bearings Stage 1: 35 Nm Big end bearings Stage 2: 45°-60° Oil pump to cylinder block : 6 Nm Sump bolts : 15 Nm Sump drain bolt : 55 Nm Flywheel/driveplate :

• Use new bolts and tighten as follows:
  • 1,4/1,6 = 35 Nm + 30° + 15°
  • 1,8/2,0 = 65 Nm + 30° + 15°
• "Pot"-type flywheel = 65 Nm + 30° + 15°
• Tighten drive plate to 60 Nm.

Clutch pressure plate : 15 Nm Crankshaft pulley/damper centre bolt : Use new bolts. Tighten centre bolt to 130 Nm + 40°-50°
Camshaft sprocket/gear : 45 Nm Camshaft/rocker cover : 8 Nm Inlet manifold to cylinder head : 22 Nm Exhaust manifold to cylinder head : 22 Nm Spark plugs : 25 Nm Lambda sensor (Oxygen) : 30 Nm Chassis tightening torques Front hub :

• Tighten nut in three stages:
  1. 130 Nm
  2. Slacken off
  3. 20 Nm + 80°-90°.

Steering track rod end : New nuts 60 Nm Brake disc to hub Front: 4 Nm Brake caliper to carrier Front: 30 Nm Brake caliper/carrier to hub Front: 95 Nm Brake caliper/carrier to hub Rear: 80 Nm New bolts ABS sensor Front: 8 Nm ABS sensor Rear: 15 Nm Road wheels : 110 Nm
There you go pretty much covers everything hope that helps

Just the shock bolt is enough to get these out. One on top and one on the bottom. Take note of the rubber bushings positions for when you put the new ones back on.

crazy glue

For shock removal and replacement is fairly easy -- first remove the top shock nut and then the three nuts on the tower surronding the upper shock nut - then remove the bottom through bolt and pull shock up through the top -- install in reverse order - (don't worry about the shock expanding after you get the bottom bolt back in, you can push the top of the shock down with the tower and secure it). recommend you replace both front shocks

Hi, I hope this helps...

1994-96 Engines
See Figures 3 and 4



Fig. Fig. 3: Details of the fuel pump assembly-1994-96 diesel engine



Fig. Fig. 4: View of the fuel pump-1994-96 diesel engine

1. Remove the turbocharger assembly.
2. Remove the fuel line banjo bolt at the pump.
3. Remove the fuel line fittings at the rear of the cylinder heads.
4. Remove the fuel lines assembly.
5. Loosen the two hose clamps at the fuel pump fittings.
6. Disconnect the water drain hose at the fuel filter.
7. Disconnect the filter and position it forward.
8. Remove the fuel pump retaining bolts, then lift the pump out of the crankcase bore.
9. Remove the fuel pump tappet from the crankcase bore.

To install:

1. Rotate the engine so the fuel pump eccentric is on the base circle.
2. Install the fuel pump tappet in the base of the fuel pump.
3. Replace the O-ring on the fuel pump base.
4. Install the fuel pump and bolt it in place.
5. Install the fuel filter and connect the water drain hose.
6. Connect the two fuel hoses at the front of the fuel pump.
7. Tighten the fuel line clamps and install the fuel filter retaining bolts.
8. Install the fuel line assembly and new seal rings at the rear of the pump.
9. Loosely install the fuel line fittings at the rear of the cylinder heads.
10. Install the fuel line banjo fitting at the pump. Tighten the fitting to 40 ft. lbs. (54 Nm).
11. Tighten the fuel line fittings.
12. Install the turbocharger assembly.

Rear Axle Notes

1. Raise and support vehicle.
2. Remove rear wheels.
3. Scribe alignment marks on propeller shaft and axle for proper assembly, then disconnect propeller shaft from axle.
4. Disconnect the track bar from axle mounting bracket.
5. Disconnect parking brake cable at equalizer.
6. Disconnect shock absorbers at axle tubes.
7. Disconnect hydraulic brake hose at rear axle Tee-fitting, then tape ends of hose and fitting to prevent contamination.
8. Disconnect axle vent tube from axle.
9. Remove U-bolts and tie plates.
10. Loosen spring mounting bolts.
11. If equipped, disconnect ABS wiring connections at axle.
12. Support axle with suitable jack.
13. Remove spring-to-shackle attaching bolts and lower spring to the floor.
14. Remove axle assembly.
15. Reverse procedure to install.

Front Axle Notes

1. Raise and support vehicle at frame behind front springs.
2. Remove front wheels.
3. Scribe alignment marks on propeller shaft and axle yoke for proper assembly, then disconnect propeller shaft at axle yoke.
4. Disconnect connecting rod at steering knuckles.
5. Disconnect shock absorbers at axle housing.
6. Remove stabilizer bar connecting links to spring tie plates attaching bolts, if equipped.
7. Disconnect breather tube at axle housing.
8. Disconnect stabilizer bar link bolts at spring clips.
9. Remove disc brake calipers, rotors and brake shields.
10. Remove U-bolts and tie plates.
11. Support axle assembly with suitable jack to relieve spring tension.
12. Loosen rear spring shackle to spring attaching bolts.
13. Remove front spring shackle to spring attaching bolts and lower spring to floor.
14. Remove axle from under vehicle.
15. Reverse procedure to install.

undo centre wheel hub nut 30mm/32mm, socket. undo lower wish-bone outer bolts, disconect battery,/remove starter motor,/remove transmission mounting bolts to body frame ,/ remove all surrounding bolts around bell housing transmission,/ remove clutch cable from transmission,/ remove drive shafts from centre hub and transmission,/ make sure car is standing on axle stands at front of jacking points,/use a trolley jack to suport engine sump with a piece of wood,/ slide transmission away from flywheel,/lower transmision on floor,/undo all clutch plate preasure bolts 10mm,/remove thrust bearing located on centre transmision shaft ,.also make sure if fitted speedo cable needs to be removed.new clutch plate should indicate flywheel ,without fitting clutch plate wrong way round/otherwise transmision will not bolt to engine block.,

Remove the front wheels. Remove the brake calipers (usually held with two stud bolts on the stub axle assembly.(look behind the disc)The discs should then pull off. On reassmbly ensure the caliper bolts are fully tightened.

Open the glove compartment and under the dash you unbolt the shocks under car is easy

with great difficulty,three bolts hold the plate that takes the top bush/mounting .jack vehicle up and support with axle stand .Another jack under rear axle ,jack this one up till cars starts to lift then fit the spring clamps and compress the spring.Next undo the 3/4 13mm headed bolts that hold the plate to the chassis ,if you can release them???---??? ,then next using a small bottle jack take the strain on the bottom of the shock absorber and then remove the bolt ,lower the jack and the top one will lower as well ,undo the two nuts on the top mounting and pull the old shock absorber out .Or what i do if back is dancing and thats to do as above to support vehicle ,support lower of shock absorber ,remove the bolt and then jack it up ,then drill a small hole about an inch from the top of the tube and then thread it ,refill the shock absorber with a heavier oil like dextron .fit a bolt into the hole with a rubber washer and its as good as new