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Posted on Oct 10, 2012
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Slow filling of fuel tank on 2002 Hyundai Elantra

It takes 15 to 20 minutes to fill the fuel tank with gas splashing out of fuel filler tube and nozzle continually shutting off

1 Answer

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  • Master 10,319 Answers
  • Posted on Oct 11, 2012
Anonymous
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The emmissions evaporator cannister needs to be replaced. The charcole elements inside that cannister have finally expired from use through the years

5 Related Answers

Anonymous

  • 1 Answer
  • Posted on Feb 06, 2011

SOURCE: 2001 hyundai accent, trouble filling gas tank

I have 2002 Hyundai Accent. When fueling, I had to trickle the fuel in to prevent the fuel dispenser from constantly shutting off. Even then I could only get about a quarter gallon at a time between fuel shutoffs. Would take 10-15 minutes to put in 10 gallons. Very frustrating. I found and fixed the problem today. There is a charcoal cannister that is part of the Evaporative Emissions control system. It is located inside the rear fender well on the driver side, behind the driver side rear tire. You cant miss it. Actually looks like a square plastic box and it has hoses coming out of it. I removed the entire charcoal cannister assembly in about 15 minutes. Follow carefully. First, remove the electrical connector to the purge control valve (this valve assemby is mounted to the side of the charoal cannister on a bracket). No big deal. Then disconnect the three hoses that come out from the cannister assembly on the one side that faces the rear tire. Two of these hoses are small diameter about 1/4" and one is larger at about 5/8 inch diameter. Then you remove the 3 bolts that hold the whole cannister to the car frame. Then the whole piece comes out. Once I got the cannister and purge control valve out of the car as a whole assy I found the problem. The larger of the 3 hoses you disconnected as well as the port it connects to on the cannister was packed with the small charcoal pellets and actually formed a solid plug inside that larger hose. I had to stick a screw driver through that hose to knock the plug out that those charcoal pellets had formed. It all makes sense now. When you fill the tank with gas, you also push out air and vapor from the gas tank that is being displaced by the rising fuel in the tank. That vapor is supposed to go through that larger hose to the charcoal cannister where the fumes are removed by the charcoal. If that hose is plugged, like mine was, then the vapor has nowhere to go as you fill the tank and it increases pressure within the tank it causes the fuel dispenser nozzle to shutoff because it keeps detecting a pressure increase within the tank. That's my theory. I don't have the Hyundai design prints to confirm it. I had to tilt the charcoal dispenser so that the pellets came out of that larger hose port on the cannister. Like I said, even the port itself was full of pellets. So I poured out enough to clear the pellets that were in the hose port. I cleaned out the hose. Put everything back and went to go fill with gas. I filled that tank at full bore with no problem. Have the dealer or your mechanic check the ports and the hoses off the cannister. If they are filled with charcoal pellets, that is the problem. That should cost less than some of the fixes I have been reading about here.

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Anonymous

  • 1605 Answers
  • Posted on Nov 03, 2008

SOURCE: fill gas tank

have toyota or any machanic check the filer in the gas filler tube.

Anonymous

  • 67 Answers
  • Posted on Feb 09, 2009

SOURCE: Hyundai Accent 2003 - gas pump clicks off when tank isn't full.

possible cause could be evap canister full of gas causing back up

Anonymous

  • 142 Answers
  • Posted on Feb 16, 2009

SOURCE: Gas pump nozzle shuts off off repeatedly when refilling fuel tank

Replace the filler neck that goes to the tank.

Anonymous

  • 1 Answer
  • Posted on Apr 21, 2010

SOURCE: Gas tank over flows when filling up at the pump

This is the same issues I'm having. Is there any answer to this?

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My 2002 Hyundai Santa fe has trouble taking fuel..what are possible problem s?

When I had this problem I had a blockage in my filler tube causing gas pump to think tank was full.
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Diagnose gas tank fill problem

The vent in the filler neck is more than likely sticking. That is if you are having trouble filling the tank up, or if it fills too slow. Also is there a check engine light on? Try and describe the problem when filling tank. ie: tank fills slowly, cannot fill tank, gas splashes back when filling.
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Very slow filling gas tank 32 min to fill up

You obviously don't spend 32 min filling your tank,
there are other customer to take care of

You have a bad Evap System Vent Solenoid
causing the fuel tank to not vent & thus not
able to fill the tank

Research that for your vehicle with Google or go to
You Tube Video
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Gas pump shuts off like its full many times while trying to refuel.

Usually a blockage in the filler tube or a vent problem.
You may have to take the filler tube off and inspect it. There should be a tube inside or outside the pipe to allow air pressure in the tank to equalize.
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When refueling my Elantra will not accept fuel as it used to. fuel backs up in filler tube. takes ten to fiffteen minets to fill!

If there is a rubberized hose (and there probably is) connecting the fill pipe to the tank, check to make sure it hasn't partially collapsed, thereby restricting fuel flow thru it.
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Gas tank slow in filling

Rotating the nozzle in the filler hole can help.

What happens is that a little fuel splashes on the small holes in the nozzle which shut the nozzle off. Rotating it can alter the splashing, and/or move those holes in the nozzle away from where the splashing lands.
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Slow filling of the gas tank

the block you encounter in filler neck is an anti-siphon device most problems go away but if persistent can have a problem with evap system
Problem filling my gas tank Automotive Fuel Tank Problems Car Repair Information From MasterTechMark Why can fill my gas tank in one go
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Can't fill the tank

There is a breather tube fitted to the tank which allows air to escape when you fill it with fuel.

That is either blocked or compressed.

When you take the filler cap off is there a gust of air in or out of the tank
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Can't fuel xg350 2002 at gas station difficult

there is a tube that runs along side the filler neck to the gas tank, this tube allows air to escape from the gas tank as you fill it, if it gets kinked or obstructed then you have a hard fill situation, pull the filler neck/vent assembly out and replace it.
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