2004 chevy 3500 dually 4X4 front axle not working and no light showing 4X4
On the full size, the front actuator is electric, not vacuum.
When in 4wd mode, a switch on top of the transfer case conducts 12
volts out to the actuator. Wire #50 (brown) is the 12v feed, and it
conducts to the light blue wire (#900) to the actuator.
When shifted out of 4wd, the switch opens up and no voltage goes to the actuator.
Check voltage at the connector for the front actuator (at the
front differential - it looks like a large bullet that threads into the
front diff.) If it has 12 volts, the actuator is the problem. If it
does not have 12 volts, check the transfer case switch and the power
feed to the transfer case.
I'll assume it is the actuator, if the plug to the actuator is getting 12 volts when in 4wd.
The way this actuator works, is it is a sealed chamber that gets heated
by voltage. When it heats, the pin in the end swells and pushes a shift
fork in the front differential. The shift fork engages a spline on the
passenger side of the differential, and boom! you have 4WD.
GM offered an upgrade to this actuator that is a motor instead of a
heated device. However, it requires a small harness addition, a spacer,
and a new actuator. It is about a $150 to $200 option.
If I were you, I would buy a new heated actuator. They are available at
most auto parts stores, and are about $90. They are also on eBay for
about $55 plus shipping. These are very easy to change - just thread out the old one, and thread in a new one.
Good luck, That actuator is usually the problem 90% of time.
i have the same problem it will not lock into four wheel drive . you can feel the transfercase lock in but the front diff never does. the light just keeps blinking. what do i need to do to fix this.
×