I had a similar problem, but not exactly the same. In my expedition 98 the A4WD worked, but the 4x4 hi or low did not. Ford dealership diagnosed it to be the transfer case shift motor. I bought one from ebay for $85 and replaced it myself and it works fine now. They wanted $450 to replace it.
Some say you can tap the transfer case motor with hammer, but gently and it may come to life. I didn't try that.
4X4
On
these issue, there are few solved help links for troubleshooting the
issue easily.-------
Click
the link below: ---
http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html
-----------
http://schematicsdiagram.blogspot.com/2012/01/4x4-truck-makes-roaring-noise-in-front.html
-------------
http://schematicsdiagram.blogspot.com/2011/12/car-will-not-go-into-4wd-high-or-4wd.html
--------------
http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html
------------
http://technoanswers.blogspot.com/2012/01/4-wheel-drive-system-will-not-disengage.html
----------
http://schematicsdiagram.blogspot.in/2012/02/4wd-light-is-flashing-and-beeping-no.html
----------
http://technoanswers.blogspot.in/2012/06/2002-jeep-wrangler-4wd-idiot-light-is.html
----------
Traction
control switch will not engage on 4WD High or Low
http://whoisbyme.blogspot.com/2012/10/traction-control-switch-will-not-engage.html
-----------
4WD light
flashing and 4WD will engage after few minutes
http://repairhelpcenter.blogspot.com/2012/10/4wd-light-flashing-and-4wd-will-engage.html
------------
http://technoanswers.blogspot.in/2012/05/2008-toyota-tundra-4x4-wheel-drive.html
----------
http://technoanswers.blogspot.in/2012/02/4x4-front-differential-will-not-engage.html
-------
-------------
http://technoanswers.blogspot.in/2012/09/dodge-ram-4x4-light-keeps-flashing.html
----------
http://technoanswers.blogspot.in/2012/02/ford-4x4-front-wheels-will-not-engage.html
-------------
These
details will help.
Thanks.
4X4
On
these issue, there are few solved help links for troubleshooting the
issue easily.-------
Click
the link below: ---
http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html
-----------
http://schematicsdiagram.blogspot.com/2012/01/4x4-truck-makes-roaring-noise-in-front.html
-------------
http://schematicsdiagram.blogspot.com/2011/12/car-will-not-go-into-4wd-high-or-4wd.html
--------------
http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html
------------
http://technoanswers.blogspot.com/2012/01/4-wheel-drive-system-will-not-disengage.html
----------
http://schematicsdiagram.blogspot.in/2012/02/4wd-light-is-flashing-and-beeping-no.html
----------
http://technoanswers.blogspot.in/2012/06/2002-jeep-wrangler-4wd-idiot-light-is.html
----------
Traction
control switch will not engage on 4WD High or Low
http://whoisbyme.blogspot.com/2012/10/traction-control-switch-will-not-engage.html
-----------
4WD light
flashing and 4WD will engage after few minutes
http://repairhelpcenter.blogspot.com/2012/10/4wd-light-flashing-and-4wd-will-engage.html
------------
http://technoanswers.blogspot.in/2012/05/2008-toyota-tundra-4x4-wheel-drive.html
----------
http://technoanswers.blogspot.in/2012/02/4x4-front-differential-will-not-engage.html
-------
-------------
http://technoanswers.blogspot.in/2012/09/dodge-ram-4x4-light-keeps-flashing.html
----------
http://technoanswers.blogspot.in/2012/02/ford-4x4-front-wheels-will-not-engage.html
-------------
These
details will help.
Thanks.
On
these issue,there are few solved help links for troubleshooting the
issue easily.-------
Click
the link below:---
No 4x4 light on dash?
http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html
-----------
4X4 Truck makes roaring
noise in the front end?
http://schematicsdiagram.blogspot.com/2012/01/4x4-truck-makes-roaring-noise-in-front.html
-------------
Car will not go into 4WD
high or 4WD low?
http://schematicsdiagram.blogspot.com/2011/12/car-will-not-go-into-4wd-high-or-4wd.html
--------------
No 4x4 light on dash?
http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html
------------
4 wheel drive system will not disengage?
http://technoanswers.blogspot.com/2012/01/4-wheel-drive-system-will-not-disengage.html
----------
4WD light is flashing and
beeping? NO 4WD high?
http://schematicsdiagram.blogspot.in/2012/02/4wd-light-is-flashing-and-beeping-no.html
----------
2002 Jeep Wrangler: 4WD Idiot Light is ON?
http://technoanswers.blogspot.in/2012/06/2002-jeep-wrangler-4wd-idiot-light-is.html
----------
Traction
control switch will not engage on 4WD High or Low
http://whoisbyme.blogspot.com/2012/10/traction-control-switch-will-not-engage.html
-----------
4WD light
flashing and 4WD will engage after few minutes
http://repairhelpcenter.blogspot.com/2012/10/4wd-light-flashing-and-4wd-will-engage.html
------------
2008 Toyota Tundra: 4x4 Wheel Drive Light is Flashing?
http://technoanswers.blogspot.in/2012/05/2008-toyota-tundra-4x4-wheel-drive.html
----------
4x4 front differential will not engage the
axle on ford?
http://technoanswers.blogspot.in/2012/02/4x4-front-differential-will-not-engage.html
-------
4x4 will not engage on Ford F150?
http://technoanswers.blogspot.in/2012/02/4x4-will-not-engage-on-ford-f150.html
-------------
Dodge Ram 4x4
light keeps flashing
4X4 LOW LIGHT
IS FLASHING ON DASH
http://technoanswers.blogspot.in/2012/09/dodge-ram-4x4-light-keeps-flashing.html
----------
Ford 4x4 front wheels will not engage?
http://technoanswers.blogspot.in/2012/02/ford-4x4-front-wheels-will-not-engage.html
-------------
These
details will help.
Thanks.
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