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Anonymous Posted on Aug 18, 2012

How do I secure the camshaft gears on a 2002 outback 2.5l to remove and repalce?

Removing the timing assembly from my 2002 Subaru Outback 2.5l and installing it onto the new short block. I need to know what tool to use to hold the timing gears in place while I remove and then replace onto the new engine, after I send the heads off to the machine shop. Is there a special tool to achieve this? Also, if the either of the 2 timing gears turns counter clockwise will it damage the valves and if it advances clockwise will it put it out of time, even if I advance it clockwise back to it's timing mark? Thanks, Aaron!

  • 7 more comments 
  • Anonymous Aug 20, 2012

    Thank you Mark! So can I install the cam gears on the cams before I install the heads back onto the block, provided the cams are installed inside the heads already, which they will be?

  • Anonymous Aug 20, 2012

    Also, this debacle with the engine sounds like it is up top. It doesn't sound like a knocking or a ticking sound, more like a clanging sound and coming from the top end, so I am assuming one of the valves broke. The thing is, I just did a timing job prior to this happening, so the machine shop is the only one who messed with the valves, as he installed new seals on them and the only thing that I did, which I thought may have caused the presumed bent valve was while attempting to tighten the cam gear, after the newly machined head was installed, the driver side cam gear sprung back 90 degrees counter clock wise when we were trying to hold onto it, but the belt was not installed yet. Do you think this would have caused one of the valves to bend or damage. The engine was driven for at least 100 miles, after the install, and was running perfect?

  • Anonymous Aug 20, 2012

    If your install would have bent valve you would have known as soon as you started it...have you checked that rocker arms are tight??

  • Anonymous Aug 20, 2012

    sorry you have overhead cam....im answering someone elses question with simuler problems...

  • Anonymous Aug 20, 2012

    if you timed it properly and it started up first time then you did not bend valves ,about the only way you could have done that would be if car was completly out of time and you tried to start it. Have you checked the cam gears make sure tight,,and let me ask you does your car have timing belt or chain..

  • Anonymous Aug 20, 2012

    It has a belt and although I haven't removed the cover yet, the belt seems to be tight and the cam gears are slipped over keys, so they cannot spin. I will surely find out more and keep you posted when I remove the engine as soon as I can get to it. The reason I opted to swop out the engine versus just fixing the top end, if that is the case, is because, when I drained and opened the oil pan, expecting to find a detached oil pick-up I noticed a shaving from a journal bearing. Whether it be from and main bearing or rod bearing I don't know, but figured I'd cut my losses and by the short block, with the 3 yr warranty, then address what is going on upstairs, when I find out.

  • Anonymous Aug 20, 2012

    This whole thing is really throwing for a loop since stock boxer engines, excluding the high performance ones reportedly get 300k out of them, provided the maintenance is kept up, so next time I think I will just lease my Subaru and let someone else take the heat. Ofcourse I will, with down payment and everything else included I will be paying around 10k for the first 3 years and who knows what else? I'm still torn!

  • Anonymous Aug 20, 2012

    Sorry, Thanks again Mark!

  • Anonymous Aug 21, 2012

    thanks for rating

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  • Master 786 Answers
  • Posted on Aug 18, 2012
Anonymous
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Joined: Aug 12, 2012
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If you have the head machined you will have to realine cams back tp proper marks and no if head is off and the cams turn some it will not damage the valves, usually this only happens if timing chain or belt is out and repeated try to start the engine...You should be fine and good luck and if more info is needed please feel free to contact me and remember as long as timing marks on cam are in proper alinement then your good to go..

4 Related Answers

Anonymous

  • 1 Answer
  • Posted on Oct 09, 2008

SOURCE: what oil grade do i need in 2002 subaru outback?

Probably 5w40 synthetic

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Anonymous

  • 382 Answers
  • Posted on Mar 29, 2009

SOURCE: Need to replace a headlight assembly for a 2006 Subaru Outback.

No, you just remove the radiator grill and the side marker light and the headlight housing bolts and it comes out. Not a real hard job and is Real straight forward. Good luck and have a good day.

woozie38

  • 608 Answers
  • Posted on Apr 19, 2010

SOURCE: the serpentine belt broke on my2002 subaru outback

There is a distinct possibilty there is engine damage caused when the belt broke. It is best not to turn the engine at all once this happens. Sometimes you can be lucky and there be no damage. Let's hope that's so in your case. These belts are supposed to be replaced every 100,000km.

Download instructions from my website...

http://arraw.info/pdf/Timing Belt.pdf

cheap repair

  • 1565 Answers
  • Posted on Oct 20, 2010

SOURCE: Replaced water pump in a 2.7l v6 2004 dodge

If you have run the engine with incorrect valve timing then you have possibly bent a valve or two

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