Change headlight Could you assist me in changing my 2007 Saturn Outlook's right low-beam headlamp? Thank you. Virgil

Ive changed the relay and the headlight switch on the dash .. still wont turn off headlights ? Just changing parts won't fix it , need to test . Hooking up a professional scan tool , one that can read codes in the BCM - body control module is the way to start to find the problem . Then familiarize yourself with how they work.

Headlamps
Major components of this system are the body control module (BCM), headlamp relay, beam select relay, ambient light sensor, headlamp and panel dimmer switch, turn signal/multifunction switch, park brake switch, and the low and high beam headlamps.
The headlamps may be turned ON in 2 different ways. First, when the driver places the headlamp switch in the ON position, normal operation occurs. Second, when the headlamp switch is placed in the AUTO position, automatic lamp control (ALC) operation occurs. During ALC control, the headlamps will be OFF in daylight conditions or in low/high beam operation in low light conditions.
The headlamp relay receives battery positive voltage directly from the battery. The BCM supplies a ground signal to the headlamp relay for normal headlight operation. The BCM also supplies voltage to the beam select relay coil for high beam headlight operation. When the driver places the headlamp switch in the ON position and the dimmer switch is in the low beam position, the headlamp relay supplies current flow through the left and right low beam headlamp fuses to both low and high beam headlamps. Both low beam headlights are grounded through the beam select relay. When activated, the dimmer switch sends a ground signal to the BCM in the high beam position and a momentary ground signal in the flash-to-pass (FTP) position from G106. The BCM then energizes the beam select relay which switches the headlamp grounds from the low beam headlight bulbs to the high beam headlight bulbs illuminating the high beam headlights. With the headlights in the low beam position, the high beams may be momentarily turned ON or flashed by activating the FTP portion of the switch.
The instrument panel cluster (IPC) illuminates the high beam indicator when the BCM detects that the high beams are requested. The IPC receives a class 2 message from the BCM requesting illumination.
The Headlamps On at Exit and Perimeter Lighting modes can be adjusted using the steering wheel controls to select the function as displayed in the driver information center (DIC). The Headlamps On at Exit selection will allow the driver to customize the period of time that the headlamps remain illuminated upon exiting the vehicle. This period can be adjusted from 0-180 seconds. The Perimeter Lighting feature allows the driver to select if they want the headlamps and backup lamps to illuminate when the door UNLOCK button on the key fob is activated. This feature can be turned ON or OFF by using the DIC steering wheel control buttons.

DTC B2575 Headlamp Control Circuit

Circuit Description
When the body control module (BCM) senses a request for headlamp or daytime running lamp (DRL) illumination, the BCM sends a ground signal to the headlamp relay through the low beam headlamp relay control circuit. The headlamp relay will illuminate the low beam headlamps.

Install a scan tool.
Turn ON the ignition, with the engine OFF.
With a scan tool, command the headlamps ON and OFF.
Does the headlamp relay turn ON and OFF with each command?

Do you know what bi-directional control means ? Need a professional scan tool to do these type of test .

DTC B2602: Daytime Running Lamp Control Circuit Low or Open
DTC B2603: Daytime Running Lamp Control Circuit High

Without this type of info. from service repair manual an using a scan tool your missing the big picture .

The headlamps may be turned ON in 2 different ways. First, when the driver places the headlamp switch in the HEADLAMP position, for normal operation. Second, with the headlamp switch placed in the AUTO position, for automatic lamp control (ALC). During ALC the headlamps will be in DRL operation in daylight conditions, or headlamp operation in low light conditions.
Headlamp ON/OFF control is determined by the body control module (BCM) by a signal on the headlamp switch on input circuit when the headlamp switch is in the HEAD position. When the headlamp switch is in the AUTO position, the BCM determines headlamps ON/OFF by the voltage from the ambient light sensor.
If the headlight switch is left in the ON position, the inadvertent power control feature will turn OFF the headlights approximately 10 minutes after the ignition switch is turned to the OFF position. If the driver places the headlight switch in the ON position after the ignition switch has been turned OFF, or if the ignition switch is in the ACCY position, the headlights will remain ON until turned OFF or the battery runs dead.

Low Beams - Standard
The low beam headlamps receive voltage from the headlamp low beam relay located in the underhood fuse block. The BCM controls the relay on the headlamp low beam relay control circuit. Low beam control is determined by a signal on the headlamp dimmer switch signal circuit from the multifunction switch. When the headlamp dimmer switch signal circuit is open, the BCM grounds the headlamp low beam relay control circuit, illuminating the low beam headlamps. The right and left low beam circuits are independent are fused independently in the underhood fuse block.


Do you know how to test electrical circuit's - relay's ? How to use a digital voltmeter ?

Do you know anything about automotive electronics ? Electronic control modules .
Headlamp ON/OFF control is determined by the body control module (BCM) by a signal on the headlamp switch on input circuit when the headlamp switch is in the HEAD position. When the headlamp switch is in the AUTO position, the BCM determines headlamps ON/OFF by the voltage from the ambient light sensor.
If the headlight switch is left in the ON position, the inadvertent power control feature will turn OFF the headlights approximately 10 minutes after the ignition switch is turned to the OFF position. If the driver places the headlight switch in the ON position after the ignition switch has been turned OFF, or if the ignition switch is in the ACCY position, the headlights will remain ON until turned OFF or the battery runs dead.
The high beam indicator is illuminated when the instrument cluster receives a GMLAN serial data message from the BCM that the high beams are illuminated.
High Beams
The high beam headlamps receive voltage from the headlamp high relay located in the underhood fuse block. The BCM controls the relay on the headlamp high beam relay control circuit. High beam control is determined by a signal on the headlamp dimmer switch signal circuit from the multifunction switch. When the headlamp dimmer switch signal circuit is grounded, the BCM grounds the headlamp high beam relay control circuit, illuminating the high beam headlamps. The right and left high beam circuits are independent and are fused independently in the underhood fuse block.
Low Beams - Standard
The low beam headlamps receive voltage from the headlamp low beam relay located in the underhood fuse block. The BCM controls the relay on the headlamp low beam relay control circuit. Low beam control is determined by a signal on the headlamp dimmer switch signal circuit from the multifunction switch. When the headlamp dimmer switch signal circuit is open, the BCM grounds the headlamp low beam relay control circuit, illuminating the low beam headlamps. The right and left low beam circuits are independent are fused independently in the underhood fuse block.

Hooking up a factory scan tool an checking DTC'S - diagnostic trouble codes would be the very first step in trouble shooting this problem .
DTC B257A 00: Headlamp Switch Input Signal Mismatch
DTC 2575 00: Headlamp Control Circuit

Hi Carol , your going to have to remove the headlamp assembly to replace the bulb !


Remove the headlamp assembly. Refer to Headlamp Replacement.



1



Headlamp Bulb Accessory Covers (Qty: 2)



2



Headlamp Bulb Assembly (High Beam)




Caution: Refer to Halogen Bulb Caution in the Preface section.




Tip

Disconnect the electrical connectors and remove the bulbs.



3



Headlamp Bulb Assembly (Low Beam)


Callout

Component Name

Preliminary Procedure

Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .




Headlamp Assembly Bolt (Qty: 4)

Notice: Refer to Fastener Notice in the Preface section.

Tighten

6 N?·m (53 lb in)







2





Headlamp Fascia Brace Fender Reinforcement Bolt




Tighten

6 N?·m (53 lb in)







3





Headlamp Cam Adjuster




Procedure

Set the headlamp adjusters at the nominal setting of 6 turns off fully seated.







4





Headlamp Cam Locking Nut







5





Headlamp Assembly




Tip

Disconnect the electrical harness as the headlamp assembly is being removed from the vehicle.

I have an Outlook that was burning through bulbs. The best way to change it, is to remove the inner fender well and it gives you easy access to the rear of the headlight assembly. It takes about 2 min and no skinny hands required.

you must remove the front bumper cover in order to remove the headlamp in order to get to the bulb,,,,its a big pain in the arse,,sorry but there is no easy way,,,take it to the dealer,its not worth your hassle,,

This has to be done by pulling the bumper off. More then likely there will be a burned up harness (recurring problem with the 2008 Saturn Outlook) the cost from my Saturn dealership is $185.00 to replace the harness and bulb. Very poor engineering when you have to pay $185.00 to change a bulb.

To change the low beam, remove the front wheel and plastic inner fender liner. This will give you access to the rear of the headlight and it's plug and play from there.

Hello

The adjustment screws/nuts should be located either on the top of the headlamp assembly, behind the headlamp assembly, or near the frame rail by the radiator support.

You will have vertical adjustment screws for each independent beam (separate highs and separate lows, but will be same screw if highs and lows are the same bulb). You may also have additional horizontal adjustment screws as well

Park your car on a level ground 30 feet from a wall and measure the height from the ground to the bulb and mark on a wall (do this for highs beams and low beams if the bulbs are separate, if highs and lows are the same bulb, only do it for the lows)

For Low Beams: If the headlights read VOR, then aim the brightest part or cutoff part just below the mark on the wall. If it says VOL or nothing, aim them 2 inches below the mark on the wall.

For High Beams (if separate from low beams): Aim the headlight directly at the line you marked on the wall.

turn your wheels all the way to the right ot left depending which side you are changing out. take a phillips head screwdriver and take off plastic wheel well cover then you will be able to reach up inside and change out bulb.