2005 Kia Sorento Logo
thomas blackwell Posted on Jun 22, 2012
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How do i replace the fuel level sensor on a 2005 kia sorento

The gauge shows full when tank is filled up, but only goes down to half when even when tank almost empty

  • Anonymous Mar 23, 2014

    The tankpistol stops after a few liters even when the tank is almost empty.

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1 Answer

Marvin

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  • Kia Master 85,242 Answers
  • Posted on Jun 22, 2012
Marvin
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What You'll Need:

  • flat head screwdriver
  • Phillips head screwdriver
  • hammer
  • open end wrenches
  • replacement fuel tank sending unit
    Before you begin, disconnect the negative battery cable to be sure no electrical sparks are possible. You're dealing with gas which is highly flammable!Your fuel tank sending unit is located in the top of the fuel tank, but is accessible under your back seat (or under the carpet in your trunk) on some models. The sending unit will be protected by an access cover, usually held on with a couple of screws. Lift your back seat or trunk carpet and locate the access cover for your fuel tank sending unit. Remove the screws holding the cover in place and remove the access cover to reveal the fuel tank sending unit.
    Safety Note: Gasoline is highly flammable. By removing the fuel tank sending unit, you are opening the gas tank. Be sure there are no sources of spark or flame nearby.
    With the access cover removed, you'll see the fuel tank sending unit right there on top. It will have a wiring harness plugged into the top (this tells your gas gauge how much fuel is in the tank). Unplug the wiring harness and move it safely to the side. If your fuel tank sending unit is screwed or bolted in place, remove the screws or bolts. Some sending units are a "twist-lock" type. They work like the old twist-lock gas caps. You'll see a few notches along the outer ring of the sending unit. Place the tip of a sturdy flat head screwdriver in the notch and gently tap it counter-clockwise. The sending unit will rotate until it's loose. (the picture above shows the fuel tank out of the car to illustrate the fuel tank sending unit's location). Now you can remove the fuel tank sending unit in one piece. Attached to it is a long rod with a float at the end, so you might have to try a couple of different angles to get it out. As usual, installation is the reverse of removal. Don't forget to plug the new sender in or it won't send you anything!

1 Related Answer

Anonymous

  • 1 Answer
  • Posted on Jun 16, 2010

SOURCE: 2005 kia sorento Fuel Gauge says empty with 1/2 tank of gas.

Fuel sensor is not working well. Just changed mine today for the same problem.

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The fuel gauge diagnosis is stuck for kia sorento 2011

Hi Hussein. My name is Tim Dorton. The fuel level senor in the gas tank is like a floating water level switch, except it controls a small voltage level. This voltage is sent to a computer which sends a signal to a module on the gauge cluster. If the gauge level is stuck on low, it could be the level sensor, no voltage,wiring,computer,or gauge cluster. If stuck between low and full, most likely the gauge cluster. If stuck on full, the level sensor may have lost it's ground, computer , gauge cluster. One way to diagnose is to unplug the level sensor at the tank, most imports have a hatch under the rear seats.Then ground the signal wire, the one that has niether power or ground, and see if the gauge goes to full.
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I have a Kia Sorento 2005 and I'm having trouble with my fuel gauge it goes from full all the way to half a tank to the light comes on saying I'm almost out of gas I can't fill up my tankonly10worth

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Why does my gas gauge read half full when its empty.

it will help if you tell us what kind of car it is and dose this problem happen after you fill it while the car is running or is it off ?
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I have a 2005 kia sorento lx and have been have problems with really poor fuel consumption. I'm losing about 80 miles to the tank. I had just changed the spark plugs and gotten a tune up

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Why is my fuel light on but my tank is full?

Does the gauge read full? If not, change the fuel pump assembly. The level sensor on the assembly isn't working. Check engine light on? If so, it may be telling you the level sensor is not functioning.

I have had American behicles that had level sensor problems and was remedied by adding Sea Foam, a full bottle, to the fuel. Corrosion build up from using cheap gasolines cause conductive interference and the Sea Foam will dissolve it. It may work, may not.


If after 150 miles of adding it and you still have the problem, replace the fuel pump assembly or just the level sensor if available from KIA Motors. Either way, the tank will have to be removed from the van.
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You need to replace the fuel level sensor that is parted with your fuel pump assembly. Before assuming this, we want to make sure fuel sensor connection is fully connected and seated. You can locate the fuel pump via the rear left passenger seat. You need to pull back the backseat, and there is a sqaure carpet panel, open this... and you will be able to see some wiring that goes into a cap. Check these wiring if there is any dirt, corrosion or maybe loosen. If everything seems fine, then definitly your fuel level sensor needs to be replaced, It either stuck at the half tank indiactor, or damaged. For a 05 sorento, If you decide you want to replace this, I recommend you to change the entire unit, about 250.00+ for a new unit includes the (fuel filter, pump, and level indicator). If you need direction or help installing it, I would be gladly to help.
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Fuel gauge reads low when the tank is full

Defective fuel sending unit. There is something going on with the sending unit in the tank, sounds like the level sensor arm is stuck in the down position or has come off.

Check it and tell us news.

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Gas guage-oxygen sensor?

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