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Anonymous Posted on Apr 28, 2012

Will my instrument cluster. Stop my car from. Running

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Doug Burke

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  • Posted on Apr 28, 2012
Doug Burke
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My instrument cluster kicks out from time to time (Plymouth Voyager). It doesn't stop my car from running, but it is a major annoyance. I disconnect the battery for an hour, and the problem goes away -- temporarily (sometimes for months).

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No pwer at all going to driving light nor the instrument cluster, starter turns but it won't turn on .and on the fuse block some of the fuses have no power running to them .the fuses are still good

Sounds like you have a power drain (small-amperage short) in the wiring going to your instrument cluster. The short has disabled some of your instrument cluster lights, but, since is has high resistance, it has not blown a fuse (since it draws to few amps). Once the current drain has wasted enough amperage, there's not enough left in the battery to start the car.
Phase 1: Interim solution: (1) charge the battery with your battery charger (if you don't have a battery charger, attach the battery with jumper cables to the battery in a running car - its alternator will charge your battery).
(2) pull the fuse(s) to the instrument cluster, thus killing power to the short.
(3) start and use you car without instrument cluster lights until you can move
to phase 2 of your repair. If you're not sure that you've killed power to the short, disconect the battery each time you stop the engine.
Phase 2:
(1) isolate the problem (the short) to one specific fuse, meaning one specific branch circuit in the car.
(2) trace the wiring from the fuse block to the instrument cluster, looking for
burn marks, bare wires (all wires should be insulated), or anything touching
a frame ground. Also look for moisture iintrusion - water can cause these types of high resistance "shorts" - with the symptom that the problem disappears after the water dries up.
(3) correct wiring problem found in step 2, plug in fuse. done
(4) if replacing instrument cluster, use instructions below.

1995-99 Models

See Figure 4
Fig. 4: Common instrument cluster found in 1995-97 "S" series Pick-ups.
(see illustration at end of message)

1. Disconnect the negative battery cable.
2. Remove the sound insulators/trim panels.
3. If necessary for access, unfasten the steering column nuts and if necessary, the bolts at the lower flange, then lower the column for access.
4. Unfasten the instrument cluster bezel screws located at the lower edge of the bezel. If no screws are present, then remove the bezel by pulling it straight out.
5. Unfasten the four screws retaining the instrument cluster to the instrument panel, unplug any necessary cluster electrical connections, then remove the cluster.

To install.
6. Install the cluster to the instrument panel making sure the cluster is firmly seated onto the connector, attach any necessary electrical connections and tighten the cluster fasteners to 17 inch. lbs. (1.9 Nm).
7. Install the instrument cluster panel bezel by snapping it into position, then if equipped, install the screws along the bottom of the bezel.
8. If lowered, re-position the steering column and tighten retaining nuts to 22 ft. lbs. (30 Nm) on 1995 models. On 1996-99 models tighten the nuts to 20 ft. lbs. (27 Nm). If removed, tighten lower flange bolts to 120 inch lbs. (13 Nm).
9. Install the sound insulators/trim panels.
10. Connect the negative battery cable.

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The problem is your instrument cluster. Your type of vehicle is notorious for the instrument cluster failing. It will need replaced, or rebuilt.
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in car

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Fuse Amps Circuits Protected 1 10 Power Mirrors, Anti-Theft Warning Light, Diagnostic Connector 2 5 Generic Electronic Module, Start Interrupt Relay Coil 3 5 Radio Illumination, Remote Radio Illumination, Electronic Instrument Cluster, Electronic Instrument Cluster PRNDL Illumination, Electronic Instrument Cluster Switch Module, Analog Cluster Illumination, Instrument Illumination 4 — Not Used 5 — Not Used 6 15 Rear Quarter Windows (LH and RH) 7 15 High Mounted Stoplamp, Brake Shift Interlock 8 25 Subwoofer, JBL Amplifier 9 10 Park and Turn Lamps, Side Marker Lamps, License Lamps, Stop Lamps 10 2 High Beam Indicator Electronic Cluster 11 15 Park Lamps 12 10 Remote Radio, Auxiliary Warning Lamp Module, Remote Keyless Entry (RKE) Module, Anti-Theft Controller Module, Radio Illumination 13 15 Radio, CD Disc Changer 14 5 Electronic Chromatic Mirror, Analog Cluster Indicator Lamps, Air Bag Module 15 — Not Used 16 15 Horns, Horn Relay Coil 17 15 Fog Lamps 18 25 Front Wiper Motor, Front Washer Pump, Wiper/Washer Relays 19 10 Generic Electronic Module (Pin 57), Electronic Instrument Cluster 20 25 Integrated Relay Control Module, Ignition Coil 21 10 Air Bag Module, Rear Window Defrost Relay, A/C Clutch, Temp Blend Door Actuator, Brake Shift Interlock 22 20 Rear Cigar Lighter, Power Plug 23 15 Multi-Function Switch 24 20 Rear Wiper Motor, Rear Washer Pump 25 10 Turn Signal Lamps, Instrument Cluster Turn Indicator 26 15 LH Aero Headlamp, Left and Right Trailer Stop/Turn/Hazard 27 15 Hazard Warning Lamps, Instrument Cluster Turn Indicator 28 15 Instrument Panel Cigar Lighter 29 15 Battery Saver Relay, Interior Lamp Control Relay, Interior Lamps, RH and LH Keyhole Lamps 30 25 Backup Lamps, Electronic Cluster 31 10 Rear Air Suspension 32 15 RH Aero Headlamp, Trailer Park Lamps 33 15 Anti-Lock Brake (ABS) Relay, Anti-Lock Brake (ABS) Module, Daytime Running Lamp (DRL) Module 34 30 One Touch Relay, LH Window Motor 35 15 Anti-Theft Controller Module 36 30 A/C Mode Switch 37 20 Door Lock Actuators, Memory Door Lock Relay 38 15 Heated Mirrors (LH and RH) 39 30 Auxiliary Blower Motor, Ref. Valve Solenoid 40 30 Window Motor (RH) 41 5 Autolamp Relay Coils, Autolamp Sensor 42 — — 43 — — 44 — —
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