Upper Intake Plenum Gasket R+R Torque Sequence

I found a forum post on Jeep Enthusiast Forums that provides the tightening sequence for the 3.8L upper intake plenum of a 2007 Chrysler TWC. Here are the steps:

Remove covering on lower intake manifold and clean surfaces.
Inspect manifold gasket condition. Gaskets can be re-used, if not damaged. Position new gasket in seal channel and press lightly in-place. Repeat procedure for each gasket position.
Position upper manifold on lower manifold.

Apply Mopar® Lock & Seal Adhesive (Medium Strength Threadlocker) to each upper intake manifold bolt.
Install and tighten bolts to 12 N·m (105 in. lbs.) using torque sequence.

Here is the torque sequence for the 3.8L upper intake plenum:

6 2 4
5 1 3

Please note that this information is provided as-is and I recommend consulting a professional mechanic for any further assistance.

This says 20 ft lbs. Did you replace the gasket and use sealant?

https://www.justanswer.com/mitsubishi/btde2-plenum-removal-2007-endeavor-ye-having-problems-locating.html

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check out the video and also click the Image tab for sequence.

https://www.google.com/search?q=2005+Nissan+Altima.+What+is+the+torque+and+tightening+sequence+on+a+3.5+plenum+intake

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Front is simple. Remove the spark plug cover. Remove the 10 bolts that hold it in, carefully pry it up. Remove and clean the cover put in the new gasket but put a bead of RTV in the channel for the gasket first let it set then put the gasket in and torque it down to specs. There is a sequence, you wnana move fromt he center outwards.

The rear is much more complicated, you need to remove the upper intake plenum, TB, associated coolant lines, vacuum lines etc. It can take upwards of 5-6 hours if you arent familar with that type of stuff.

Fig. Intake manifold bolt torque sequence 2.7L engine

Upper intake manifold with a new gasket on the lower intake manifold and torque the bolts, in sequence, to: 105 inch lbs. (12 Nm)

Hope helps (remember to rate this answer). Good job.

Bonneville, LeSabre, Park Avenue 2000-2005 Intake Manifold - Removal & Installation

3.8L Engine
VIN 1 Engine

1. Before servicing the vehicle, refer to the Precautions section.
2. Relieve the fuel system pressure.
3. Drain the cooling system.
4. Remove or disconnect the following:
   Negative battery cable Supercharger Thermostat housing Exhaust Gas Recirculation (EGR) tube at the intake manifold Engine Control Temperature (ECT) sensor Intake manifold

To install:

1. Install or connect the following:
   Intake manifold with new gaskets. Torque the bolts, working from the center out, to 11 ft. lbs. (15 Nm). ECT sensor connector EGR tube to the intake manifold Thermostat housing Supercharger Negative battery cable
2. Refill and bleed the cooling system.
3. Run the engine and check for leaks and proper engine operation.

VIN K Engine

1. Before servicing the vehicle, refer to the Precautions section.
2. Disconnect the negative battery cable.
3. Drain the cooling system.
4. Relieve the fuel system pressure.
5. Remove or disconnect the following:
   Fuel injector sight shield Air inlet duct Spark plug wires from the right side Manifold Absolute Pressure (MAP) sensor Vacuum lines from the intake manifold Fuel lines Fuel injector electrical connectors Fuel regulator vacuum line Fuel rail from the intake manifold Exhaust Gas Recirculation (EGR) heat shield Throttle cable bracket from the cylinder head mounting bracket and the throttle body cables Throttle body support bracket Upper intake plenum and gasket Thermostat housing Electrical connector from the Engine Coolant Temperature (ECT) sensor Drive belt tensioner assembly EGR valve outlet pipe Lower intake manifold
   
   
   Fig. Exploded view of the intake manifold and related components-3.8L (VIN K) engine
   

To install:



Fig. Upper intake manifold torque sequence-3.8L (VIN K) engine



Fig. Lower intake manifold torque sequence-3.8L (VIN K) engine

1. Install or connect the following:
   Intake manifold using new manifold gaskets. Torque the bolts in sequence to 11 ft. lbs. (15 Nm); then, re-torque to 11 ft. lbs. (15 Nm). EGR valve outlet pipe Drive belt tensioner assembly. Torque the tensioner bolts to 37 ft. lbs. (50 Nm). Electrical connector to the ECT sensor Thermostat housing Upper intake plenum. Torque the intake plenum bolts to 88 inch. lbs. (10 Nm). Throttle body support bracket Throttle cable bracket to the cylinder head mounting bracket and the cables to the throttle body lever EGR heat shield Fuel rail. Torque the fuel rail bolts to 88 inch. lbs. (10 Nm). Fuel lines Fuel regulator vacuum line Fuel injector electrical connectors Vacuum lines to the intake manifold MAP sensor Spark plug wires Fuel injector sight shield and air inlet duct Negative battery cable
2. Refill and bleed the cooling system.
3. Run the engine and check for leaks and proper engine operation.

Hope this help (remember rated this).

ok the best way to find out this is call the chevy dealer! you will need a special to called torque to angle guage! the gm engines no longer have finale torque numbers they go to angles!! ill make it short and sweet!! the torque will be 45 lb then 90 degrees more! as fars as the upper plenum 35 inch pounds your hand will do that

how to find out the torque spec for 1998 buick century 3100engine.i just did a intake gasket switch and i had to loosen the valves to get the gasket out now i need to know what the spec is.

3.8L Engine

NOTE The 3.8L (VIN K) non-supercharged engine uses a two-piece intake manifold consisting of an upper air plenum which mounts the throttle body and a lower intake manifold assembly which houses the fuel injectors. The 3.8L (VIN 1) supercharged engine uses a similar lower intake manifold. The supercharger serves as the upper manifold.
Lower Manifold

NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.
The 3.8L (VIN 1) supercharged engine uses a manifold similar to the 3.8L (VIN K), but the supercharger serves as the upper manifold.

1. Disconnect the negative battery cable.
2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
3. Remove the upper intake manifold using the procedure above.
4. Remove the EGR outlet pipe from the intake manifold.
5. Detach the engine coolant temperature sensor wiring harness from the sensor.
6. Remove the lower intake manifold bolts and carefully lift off the manifold.

To install:


Fig. Lower intake manifold bolt torque sequence-3.8L (VIN K) engine

1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces and between the lower manifold and the cylinder heads..
2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Apply thread-locking compound to the bolt threads. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 11 ft. lbs. (15 Nm). Follow the toque sequence, starting in the center, then working outwards in a circle.
3. Install the remaining components in the reverse order of the removal process.

Upper Intake Manifold (Plenum)

1. Disconnect the negative battery cable.
2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
3. Tag for identification, then remove the right side spark plug wires.
4. Disconnect the ignition wires from the fuel rail.
5. Remove the fuel rail. Please see Section 5.
6. Remove the cable bracket from the intake manifold.
7. Remove the throttle body.

NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold.

1. Remove the upper intake manifold bolts and carefully lift the upper intake manifold from the engine.

Fig. Upper intake manifold and bolt torque sequence-3.8L (VIN K) engine
To install:

1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces.
2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 89 inch lbs. (10 Nm). Follow the torque sequence, starting in the center, then working outwards in a circle.
3. Install the remaining components in the reverse order of the removal process.