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Posted on Mar 08, 2017
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Re-installation of servoband, servo-piston, servo-washer

Hi jlee0135,

Thanks for you advice on the automatic transmission for the 2002 Volvo S60, 2.0T for rbe4. The problem is definitely at the serv-band. He tested the solenoids and all working fine - they follow the self learning procedure.

The 3rd servo-band burnt now and my mechanic suspects that the washer between the servo-piston and piston-cab (it is loose inside) aleigned skew for one or the other reason and the result is that this piston is mulfuctioning for this reason.

He however got some advise from a bloke in South Africa to remove this washer. What to you think? Should he do this? Please give any procedure how to go about this problem to make sure that we do not get the 4th servo-band burnt.

we would also appreciate any web page where we can find the transmission diagnostic procedure for the transmission serial no: 50-55LE

Kind regards

Ronnie Beukes
Windhoek
Namibia

1 Answer

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  • Volvo Master 3,828 Answers
  • Posted on Mar 08, 2017
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Cant remove that washer
replace it
has to be there for functional reasons

i use this site for all my automatic repair and rebuild manuals
if that volvo not listed in the import lists ..use the "contact us "

ATSG Import Manuals

3 Related Answers

Anonymous

  • 160 Answers
  • Posted on Nov 12, 2008

SOURCE: My mechanic struggles to get automatic gearbox fix - help

has he tried to replace the b4 servo cover and the seloniods volvo has a lot of problems with those and they have computer reprograms also

Ad

Anonymous

  • 128 Answers
  • Posted on Nov 20, 2008

SOURCE: Problem with 2002 Volvo S60 automatic Gearbox

Make sure that you have the transmission software updated. Volvo has had many upgrades on their transmission's control software to address these exact symptoms.

Bret
RepairPal.com

steve noel

  • 750 Answers
  • Posted on Oct 09, 2009

SOURCE: My car has a computer box problem, it does not

have you tried replacing it with an other? try one from a used one from a slavage unit, its cheeper than the dealer, when mounted check that all grounds are fasten ok.

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A basic description of the problem follows:
Servos/Accumulators The servos are hydraulic pistons and cylinders. They resemble the hydraulic actuators used on many other machines, such as bulldozers. Hydraulic fluid enters the cylinder, under pressure, and forces the piston to move to engage the band or clutches.
Servo operation tccs7015.gif

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  • Servos/Accumulators The servos are hydraulic pistons and cylinders. They resemble the hydraulic actuators used on many other machines, such as bulldozers. Hydraulic fluid enters the cylinder, under pressure, and forces the piston to move to engage the band or clutches.
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    Most automatic transmissions are electronically controlled; electrical solenoids are used to control the hydraulic fluid. The shift solenoids are regulated by an electronic control module. Shift timing is regulated through sensor feedback information provided to the electronic controller.
    On older transmissions there are two pressures that control the shift valves. One is the governor pressure which is affected by vehicle speed. The other is the modulator pressure which is affected by intake manifold vacuum or throttle position. Governor pressure rises with an increase in vehicle speed, and modulator pressure rises as the throttle is opened wider. By responding to these two pressures, the shift valves cause the up shift points to be delayed with increased throttle opening to make the best use of the engine's power output.
    Older transmissions also make use of an auxiliary circuit for downshifting. This circuit may be actuated by the throttle linkage, vacuum that actuates the modulator, or by a cable or solenoid. It applies pressure to the downshift surface on the shift valve or valves.
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    NO: 43-37
    DATE: 2-25-2003
    MODEL: MY 2001-2002 S60, V70, V70 XC
    SUBJECT: Shift Quality Issues due to B4 Servo Cover Failure, 2-3 upshift harshness or flare
    CHASSIS: These chassis breaks are approximate:
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    V70: 116000-230000
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