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Greg Galloway Posted on Mar 23, 2012

Suzuki grand vitara clutch pedal free travel adjustment

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  • Contributor 14 Answers
  • Posted on Mar 23, 2012
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Joined: Nov 14, 2011
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Replace clutch then adjust under pedal travel

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1answer

How to adjust the hydraulic clutch on a 2005 Suzuki grand vitara 4x4

Hi Lain,

The Hydraulic clutch on your Grand Vitara is non adjustable.
The hydraulic cylinder will self adjust/position itself as the clutch wears.
If your clutch pedal friction point is high or clutch is slipping you will require a new clutch kit and flywheel machine.

Cheers.
1helpful
1answer

Why does the clutch pedal gets stack down when pressed? (it's a suzuki grand vitara model 2011)

This could be more than one reason. Could you please comment below describing exactly what happens when the pedal gets 'stuck' down?
Does the pedal feel correct as you push it down? Does it change gear normally even when the pedal does get stuck?
If the clutch pedal feels wrong when you use it, the clutch fluid may be low needing to be topped up and the system might need bleeding. Is the pedal slack when you press it or pull it free? This could be a faulty return spring on the pedal.
0helpful
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0helpful
1answer

Can you adjust a clutch on suzuki vitara 2.7

I think you will find the actuating system is hydraulic, hence not adjustable. There may however be some small adjustment on the rod which connects the clutch pedal to the clutch master cylinder to take the slop out of it. You would feel that kind of slop when you push the pedal down. Clutch is good for about 10 years of normal driving, so you are at 12 and it is time for a new clutch.
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2answers

My clutch is barely engaging even when depressed all the way to the floor. Can it be adjusted or dose it need a clutch replacement?

I would try adjusting the clutch master such that the point of engagement at the pedal, is further from the floor. This will effectively increase the travel of the clutch slave and possibly solve your problem. The clutch master pushrod should have an adjustment behind the pivot at the pedal bracket. Usually a lock nut has to be loosened off a little and then the rod screwed out of it's holder to effectively lengthen it.
1helpful
1answer

The clutch pedal on Suzuki vitara two litre V6 1998 goes to about inch of floor before activation. Clutch does not slip just too much pedal travel. Is it possible to adjust it? ...

prev.gif next.gif Clutch ADJUSTMENTS 1997-98 Models CLUTCH PEDAL HEIGHT The clutch pedal height should not be a periodic adjustment but may be checked after components of the mechanical clutch system have been replaced. The proper clutch pedal height should be 0.2 in. (5mm) above the brake pedal height If adjustment is necessary, loosen the locknut and turn the adjusting bolt until the appropriate height is reached. Once set, keep the bolt from turning and tighten the locknut to secure the adjustment. CLUTCH PEDAL FREE-PLAY The clutch pedal free-play should be checked from time-to-time in order to assure proper clutch operation. The proper clutch free-play should be 0.6-1.1 in. (15-25mm). Fig. 1: Pedal free-play is adjusted at the joint nut (2), while keeping the outer cable nuts (3) tightened around the center cable thread portion 7924hg30.gif
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. If the free-play must be adjusted, turn the joint nut (2) located at the transmission end of the clutch cable in or out, as necessary to achieve the proper play.
  3. Once the correct pedal free-play is obtained, check the free-play on the release arm (c), it should be 0.02-0.06 in. (0.5-1.5mm).
1999-01 Models These vehicles are equipped with a hydraulic clutch system. No adjustment is necessary.
1helpful
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Have to change clutch plate on suzuki grand vitara ,its hard to put in gears

If it's hard to get into gear you should check the clutch is disengaging properly.
Before changing the clutch plate, check that the clutch throw-out is adjusted correctly and the actuating hydraulics/levers have the correct amount of travel.
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