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Thomas Garland Posted on Nov 06, 2017
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Water pump on 2003 duramax Sierra Diesel truck

I have a small water leak and can't seem to find where it is coming from. I have done the pressure check, and just try to find the leak. I can't find the leak. Do you have any suggestions? Also how hard is it to replace the pump or seal (if that is the problem).? This is a 2003 Sierra, duramax diesel truck 2500hd

1 Answer

Bill Boyd

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  • GMC Master 53,816 Answers
  • Posted on Nov 06, 2017
Bill Boyd
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Joined: Jan 04, 2013
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If the leaks are not evident in the engine bay , it could be the heater in the cabin

5 Related Answers

Anonymous

  • 56 Answers
  • Posted on Jan 05, 2009

SOURCE: 2003 GMC Duramax Diesel won't start

I see that you had the injectors replaced 20,000 miles ago. I would still check the oil to make sure it is not overfull. The new injectors could be bad. If the oil level is not overfull then get a paper towel and touch the dip stick tip on the paper towel while oil is on the dip stick. If it's only oil it will not spread. If it has diesel in the oil the oil with spread. If this test doesn't show the injectors to be bad then you have three other possibilities. The FICM (fuel injection control module), the fuel pressure regulator, or the injection pump. It's hard to pinpoint what the problem is without running more tests and the only way to run those tests is with the computer the dealership has. Just so you know your injectors are still under warranty until 100,000 miles. Most likely you will have to take it to the dealership to get you truck fixed. I hope this helps you some.

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Anonymous

  • 462 Answers
  • Posted on Jul 07, 2009

SOURCE: I need to replace the fuel filter on my 2003 GMC

ITS A SPIN ON FILTER, YOU NEED TO DISCONNECT THE WATER SENSOR ON THE BOTTOM OF THE FILTER, THEN USING A STRAP FILTER WRENCH LOOSEN THE FILTER AND SPIN IT OFF.

CHECK THE FILTER HOUSING TO BE SURE THE INNER FILTER SEAL ISN'T ON THE HOUSING AND CAME OFF WITH THE FILTER.

REMOVE THE WATER LEVEL SENSOR AND DISCARD THE SEAL.

INSTALL THE WATER LEVEL SENSOR ON THE NEW FILTER. USING A LITTLE GREASE ON THE INNER FILTER SEAL AND ON THE OUTER O-RING TO HOLD IT IN PLACE, SPIN ON THE NEW FILTER.

OPEN THE VENT ON THE UPPER SIDE OF THE FILTER HOUSING. PUSH DOWN ON THE HAND PUMP QUICKLY UNTIL THE FUEL IS COMING OUT OF THE VENT. CLOSE THE VENT AND PUMP THE FILTER PUMP UNTIL IT FEELS SOLID. AT THIS POINT START THE ENGINE. IF IT STALLS PUMP IT UP AGAIN AND RESTART THE ENGINE. IF YOU HAVE AN ASSISTANT THEY CAN PUMP THE FILTER PUMP WHILE THE ENGINE IS RUNNING AND QUIT WHEN YOU FEEL THE ENGINE IS NOT GOING TO STALL. ABOUT 10 TO 15 SECONDS USUALLY WORKS.

CHECK FOR LEAKS.

BEFORE STARTING THE ENGINE USE BRAKE WASH TO REMOVE THE FUEL SPILLED DURING THE FILTER REPLACEMENT. ALLOW IT TO DRY BEFORE STARTING THE ENGINE.

RATE ME PLEASE.

Anonymous

  • 3600 Answers
  • Posted on Jan 09, 2010

SOURCE: i have a 2003 gmc sierra duramax diesel and im in

The diagram is simple each glow plug is connected in a series circuit like this -0-0-0-0-0-0-0 that's a in-line 6 for a V-8 it would look like this
[-0-0-0-0
[-0-0-0-0
and the plugs would be hooked up on the back then if you follow the wire to the glow plug relay you will find that the relay has four wires one to battery one to the glow plugs one to the ignition switch and one to ground in the box. If you want you can purchase a manual for 5.99 on-line. and it covers the three fuse-able links for this system and the new Glow plugs available for this truck here is the web page. http://www.wiring-diagram.com/?gclid=CMuAvJ3Ql58CFQZfagod0jpAxQ

Anonymous

  • 4793 Answers
  • Posted on Mar 17, 2010

SOURCE: Excessive black exhaust on 2003 GMC Sierra Duramax Diesel.

This is what i would try (cheapest first) redexe/wyyns
injector cleaner,double dose,then i have put 1gal gas in 10gal diesel to increase burn temp (you may encounter a hot start problem temporarilly)then if still smoking, get a compresion check on the engine(this will tell you volumes)
by the way the NATO tanks put in 1/3 gas in diesel to stop it freezing in arctic conditions.any more than 1/3 can result in problems.

cansmo

Reynaldo Andico

  • 2431 Answers
  • Posted on Aug 30, 2011

SOURCE: Where is the EGR valve on a 2003 GMC Sierra 6.6

Here try this its #6 same as federalcansmo_164.gif

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Where is the fuel pump located on a 2001 gmc 6.6 turbo duramax deisel truck?

Hi Lone Ranger,

The first link offered has information to set you up US Diesel Parts Fuel Pumps Injection Pumps and Injectors GM Duramax LB7 . Now on to the location. Here is a quick feed to watch duramax cp3 pump swap . Lets finish with this gentleman's input and contribution. Duramax cp3 high presure fuel pump removal .


This will provide a look and see distant generalization of what you may be getting into and some live experiences of those who did. Fare. Well.

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2005 Duramax stopped running.replaced fuel filter and sensor,no luck cam you help.

After replacing the fuel filter did you prime the system? There should be a small circular pump on top of the filter assembly to prime it. I own a 2003 Duramax and it usually takes about 5 pumps / turn over / 5 more pumps / turn over / and 5 more and you should get it started. It will take longer if you didn't fill the fuel filter with diesel before installing it as well. Let me know. Thanks.
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Ran out of diesel now vehicle won't start

This is not unusual on a diesel. What happens is there is air in the system. If this vehicle has an electric fuel pump loosen line where fuel enters injection pump then turn ignition key to the on position and watch for fuel to appear and then quickly tighten line before turning off key. Then try to start. If does not have electric fuel pump will need a second person. One will loosen line and watch while other cranks vehicle until you get fuel and tighten line before the other person releases ignition switch unless vehicle starts first. If that doesn't do the job do this where line hooks onto each injector. Probably will not have to do this to all injectors but could run rough until all the air gets out of everything. I have farmed with diesel tractor for 25 years and dad I drove the gm vehicles with the 5.7. You normally don't start a diesel without bleeding the air out of the lines although some will self bleed most won't. Hope this does the trick.
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2003 Duramax Diesel loosing prime and will not start until I lift the hood and pump the prime plunger on the fuel filter housing.

duramax diesel trucks do not have a lift pump. start with the simple things make sure your fuel filter is tight and check the shreader vlave on the fuel rail if that don't help check the filter housing for a leaks arround the heater element or a crack in the housing itself
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Excessive black exhaust on 2003 GMC Sierra Duramax Diesel.

This is what i would try (cheapest first) redexe/wyyns
injector cleaner,double dose,then i have put 1gal gas in 10gal diesel to increase burn temp (you may encounter a hot start problem temporarilly)then if still smoking, get a compresion check on the engine(this will tell you volumes)
by the way the NATO tanks put in 1/3 gas in diesel to stop it freezing in arctic conditions.any more than 1/3 can result in problems.
2helpful
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I need to replace the fuel filter on my 2003 GMC Sierra 2500 HD Duramax Diesel 6.6L. Please tell me how to do it.

ITS A SPIN ON FILTER, YOU NEED TO DISCONNECT THE WATER SENSOR ON THE BOTTOM OF THE FILTER, THEN USING A STRAP FILTER WRENCH LOOSEN THE FILTER AND SPIN IT OFF.

CHECK THE FILTER HOUSING TO BE SURE THE INNER FILTER SEAL ISN'T ON THE HOUSING AND CAME OFF WITH THE FILTER.

REMOVE THE WATER LEVEL SENSOR AND DISCARD THE SEAL.

INSTALL THE WATER LEVEL SENSOR ON THE NEW FILTER. USING A LITTLE GREASE ON THE INNER FILTER SEAL AND ON THE OUTER O-RING TO HOLD IT IN PLACE, SPIN ON THE NEW FILTER.

OPEN THE VENT ON THE UPPER SIDE OF THE FILTER HOUSING. PUSH DOWN ON THE HAND PUMP QUICKLY UNTIL THE FUEL IS COMING OUT OF THE VENT. CLOSE THE VENT AND PUMP THE FILTER PUMP UNTIL IT FEELS SOLID. AT THIS POINT START THE ENGINE. IF IT STALLS PUMP IT UP AGAIN AND RESTART THE ENGINE. IF YOU HAVE AN ASSISTANT THEY CAN PUMP THE FILTER PUMP WHILE THE ENGINE IS RUNNING AND QUIT WHEN YOU FEEL THE ENGINE IS NOT GOING TO STALL. ABOUT 10 TO 15 SECONDS USUALLY WORKS.

CHECK FOR LEAKS.

BEFORE STARTING THE ENGINE USE BRAKE WASH TO REMOVE THE FUEL SPILLED DURING THE FILTER REPLACEMENT. ALLOW IT TO DRY BEFORE STARTING THE ENGINE.

RATE ME PLEASE.
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2003 gmc sierra duramax 2500

Problem with Diesel Fuel System. Gmc 2002 duramax 2500 HD 4x4 will start 
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