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CJGraves Posted on Jan 25, 2012
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98 lincoln town car key switch actuator rod

I've been tearing down my steering column trying to figure out how to change the key tumbler actuator rod, the little metal pin came out of mine. I have replacement parts, and it looks like I need to take the column apart at the tilt joint but it seems to be stuck, I've tryed prying with no luck. I have removed the plastic piece that turns blinkers off and removed the snap ring and spring I have also removed the tilt spring. Can't figure out how it comes apart from here, It will not pry apart am I missing something, I see the tilt rods at bottom but I have them wedged away from grabbing.

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  • Master 4,803 Answers
  • Posted on Jan 25, 2012
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Joined: Oct 10, 2009
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Fun job. I have done hundreds of those. WHY Ford put a steel pin in that cheap piece of plastic is beyond my comprehension. However, it has kept me employed :)

Anyway, did you remove the two T-30 TORX pins that go into the tilt head? They are what the tilt head pivots on.

If you have those out and it is still not coming off of the shaft. it is probably because the bearing cone is still in there.(under the spring and clip you removed) There is a stamped-steel ring that kind-of looks like a "top hat" that the spring seats on, then under that, there is a cone ring with a split that fits down into the upper bearing. (If you don't remove these, the harder you pull up on the tilt head, the tighter the cone ring will crush into the shaft and say "FORGET YOU! I AIN'T MOVIN'!!!")
These will come up and off of the shaft with a small screwdriver or pick. Then the tilt head will come off.

Then you are only halfway there. (I hope you have the column removed from the vehicle, because you will need to if you don't.) The column has to be COMPLETELY disassembled to get that !%#$ thing in there. The shaft has to ome out of the lower housing, the ignition switch, shift tube, shiftlock actuator and all that good stuff has to come off. Once all this is removed, you must fight the little pin that the lock pawl pivots on. It is pressed into the aluminum housing and can be a real bear to get out. (putting it back in is easy) Only after the lock pawl has been removed, will you be able to slide the ignition actuator up far enough to hook the little pin into the slot that it goes in. Then you have to get it all back together.

Good luck!

  • Brian Cummings
    Brian Cummings Apr 08, 2015

    There are a number of u tube videos on how to do it. It's harder than you think!

×

2 Related Answers

Anonymous

  • 3533 Answers
  • Posted on Feb 01, 2009

SOURCE: rebuilding a 1970 GM tilt steering column

I wish I could help you with this but these people Schram Auto and Truck Parts carry everything for GM cars only phone # is 1-800-292-1032 and they maybe able to assist you

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Anonymous

  • 254 Answers
  • Posted on Jan 19, 2011

SOURCE: I have a 94 chevy

yes the tumbler cann be re coded make sure if car has air bag i dont reccomend you repair it yourself air bags are extremely dangerous and have to be properly handled

here are the steps to removing steering wheel
ponents, such as the impact sensors, the air bag module, steering column and instrument panel, disable the SRS, as described in Section 6.

  1. If equipped, disable the SIR system. For details, please refer to the procedure located in Section 6 of this manual.
87958046.gif

Pull the horn pad from the steering wheel - 1988 Sunbird shown
Click to Enlarge 87958047.gif

Detach the horn electrical connector
Click to Enlarge 87958048.gif

On some earlier model vehicles, you must remove a retaining circlip
Click to Enlarge 87958049.gif

Unfasten the steering shaft nut
Click to Enlarge 87958050.gif

If there are no factory alignment marks, matchmark the steering wheel to the shaft
Click to Enlarge 87958051.gif

Use a suitable puller to remove the steering wheel from the vehicle
Click to Enlarge 87958053.gif

When installing the steering wheel, make sure the align the matchmarks made during removal
Click to Enlarge

  1. If not done already, disconnect the negative cable.
  2. Unfasten the retaining screws or pull the pad/center cap from the steering wheel.
  3. Detach the horn lead, then remove remove the retainer (if so equipped).
  4. Unfasten the steering shaft nut.
  5. There should be alignment marks already present on the wheel and shaft. If not, matchmark the steering wheel to the shaft.
  6. Using a suitable steering wheel puller, remove the wheel from the vehicle. On some vehicles, a horn spring, eyelet and insulator are underneath; don't lose the parts.

To install:

  1. If equipped, install the spring, eyelet and insulator into the tower on the column.
  2. Install the wheel on the shaft, aligning the matchmarks. Install the shaft nut and tighten to 30 ft. lbs. (41 Nm).
  3. Install the retainer.
  4. Attach the horn lead, then install the pad or center cap.
  5. If equipped, make sure to enable the SIR system as outlined in Section 6 of this manual.
  6. Connect the negative battery cable
plz leave me a comment
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So, your key turns a gear that moves a 2-3 foot long steel rod that actuates the electrical switch that powers ignition, accessory and start commands.

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10_19_2011_10_08_36_pm.gif
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Need to remove ignition switch in my 1986 cutless to put new one in. how do I remove the old one.

Removal & Installation
NOTE This is an extremely difficult and lengthy procedure. You must remove the steering column from the vehicle and disassemble major portions of it. Because the column is collapsible in an accident, it is necessary that it be handled with care to avoid distortion of major parts. It must not be dropped, hammered on or even leaned on, or vitally important parts may deform. The procedure for replacing the ignition switch on tilt type columns is not included here because it involves substantial additional work and the use of several expensive special tools. Unless you are rather experienced, we recommend that the job be left to a competent professional mechanic.

  1. Disconnect the negative battery cable. Remove the clamp bolt from the steering coupling at the lower end of the steering column shaft (located near the steering box, under the hood).
  2. Disconnect the shift linkage from the shift tube lever at the lower end of the column.
  3. Remove the steering wheel with a puller, as described above.
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  5. Remove the trim cap or lower trim panel from the instrument panel, depending on equipment.
  6. Remove the steering column cover and toe-pan attaching screws. Remove the shift indicator needle from the shift bowl.
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  8. Lower the column carefully, being careful to retain any spacers that may have been used in order. Disconnect the wiring. Then, carefully remove the column from the inside of the vehicle.
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  10. Remove the ignition lock and key warning switch as described below.
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  12. Remove the upper shift lever spring. Then, remove the gear shift lever bowl.
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  14. Unhook and remove the dimmer switch actuating rod. Remove the attaching nut and remove the dimmer switch.
  15. Remove the attaching screw and stud and remove the ignition switch, disassembling the actuating rod from the hole in the sliding actuator.

43e5d01.gif
Replacing the ignition switch

To install:
  1. Move the ignition switch sliding actuator all the way to the left (ACC) position. Then, move it two detents (OFF-UNLOCK) position to the right.
  2. Then, position the actuating rod hole in the sliding actuator, and install the ignition switch, stud, and mounting screw.
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  5. Install the shift bowl shroud and bowl lower bearing.
  6. Install the rack preload spring, switch rack, and actuator assembly. Install the spring and bolt assembly, and the associated thrust washer.
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  9. Install the trim cap or lower trim panel to the instrument panel, depending on equipment.
  10. Install the left sound insulator and lower column cover.
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  13. Install the clamp bolt to the steering coupling at the lower end of the steering column shaft (located near the steering box, under the hood).
  14. Connect the negative battery cable and check all column operations for free movement and smooth operation.
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403ff30.gif
Blade-type connector ignition switch on steering column, 1980 and later models

  1. Disconnect the battery ground cable.
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  3. Move the switch up and down along the column to locate the mid-position of rod lash, and then tighten the retaining nuts.
  4. Remove the locking pin, connect the battery cable, and check for proper start in PARK or NEUTRAL.
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1 disconnect the negative cable at battery
2 place the ignition switch in the lock position. if the key lock cylinder has been removed, pull the actuating rod up until a definite stop can be felt then move down one detent
3 lower and support the steering column
4 remove the ignition switch retaining screws and lift the switch out of the steering column jacket
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