Hi I got alegacy gt twin turbo 1995 auto the check engine light is on and the code it gave was a 63 which refers to the egr valve been faulty. It starts and idles but when you drive it it wont accelerate and then it overheats. What can I replace so this check engine will go away. Thanks

code p0404 refers to exhaust gas recirculation(EGR)-range/performance problem---Causes hose leak/blockage---wiring---EGR valve/solenoid I would go for the EGR valve /solenoid Replace the faulty units with genuine one because most aftermarket units are not set for OEM cpu units and are not completely compatible.

code p0404 refers to Exhaust gas recirculation system (EGR)--range performance problem--- causes---hose leakage--wiring---EGR valve/solenoid
code p0300 refers to random/multiple cylinder/s ---misfire detected.---causes---spark plugs---ht leads---injectors--ignition coils---low compression ---wiring. Remember it is best to use genuine sensors/solenoids as the cpu is set to them. Try changing the egr solenoid

PLEASE RATE THIS REPLY FOR ACCURACY

Here is a list of possible causes. Some things you have already done.

EGR solenoid valve harness is open or shorted
- EGR solenoid valve circuit poor electrical connection
- EGR volume control valve stuck closed
- Faulty EGR Pressure sensor
- Faulty EGR temperature sensor and circuit
- Faulty EGR Valve
- EGR passage clogged
- Exhaust gas leaks
Read more: http://engine-codes.com/p0401_ford.html#ixzz28fATCih2

I am not surprized. The chances that replacing an EGR valve will fix a code P0401 on ANY Ford vehicle is about 1/2 of 1 percent. You most likely either have clogged up EGR ports in your intake manifold, or you have a defective Delta Pressure Feedback EGR (DPFE) sensor.

To find out which it is, apply vacuum to the EGR valve vacuum port with the engine idling. The engine should stumble and/or stall. If it does not, your ports are clogged. If it does, the most likely cause of your problem is the DPFE sensor. However, the EGR vacuum control solenoid could also be the cause.
You cannot properly test the EGR vacuum control solenoid without the proper equipment, but you can check to make sure that there is manifold vacuum going into one side of the solenoid and you can check to make sure that there are no breaks or leaks in the line that runs between the solenoid and the valve. If you find any of these, repair as necessary. If you do not find a problem with the vacuum lines, then you can take a "guess" and replace the DPFE. If this does not work, then you can "guess" again and replace the solenoid. If it still does nort work, then you probably have a bad electrical circuit to the solenoid (once again, requiring the proper equipment to diagnose).

Please also review the following article: What Else Could Be Wrong?

P0401 - Insufficient EGR Flow

EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.

Symptoms: You may notice drivability problems such as pinging (a.k.a. pre-ignition knock) when the engine is under load or the vehicle is at higher speeds. There may also be other symptoms.

Causes: A code P0401 most likely means one or more of the following has happened:
* The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
* There is a blockage in the EGR (tube), most likely carbon buildup
* The EGR valve is faulty
* The EGR valve may not be opening due to a lack of vaccuum

Possible Solutions: In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.

* Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
* Clean out the EGR valve and/or tubing to remove deposits
* Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
* Replace the DPFE sensor (with a good quality / OEM one)
* Replace the EGR valve


Hope helps (remember to rate this answer).

A code P0401 most likely means one or more of the following has happened:
* The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
* There is a blockage in the EGR (tube), most likely carbon buildup
* The EGR valve is faulty
* The EGR valve may not be opening due to a lack of vaccuum

In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.
* Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
* Clean out the EGR valve and/or tubing to remove deposits
* Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
* Replace the DPFE sensor (with a good quality / OEM one)
* Replace the EGR valve

Check it and send us your advance.

CODE 12- NO DISTRIBUTOR REFERENCE PULSES ECM. CODE 13- OXYGEN CIRCUIT. CODE 14- COOLANT SENSOR HIGH TEMP CODE 15- COOLANT SENSOR LOW TEMP. CODE 21 - THROTTLE POSITION SENSOR VOLTAGE HIGH.CODE 22 - THROTTLE POSITION SENSOR VOLTAGE LOW.CODE - 23 MIXTURE CONTROL SOLENOID.FOR CARBURETOR ENGINE. CODE 24 -VECHICLE SPEED SENSOR. CODE 32 - BARO CIRCUIT LOW.CODE 32 - FUEL INJECTED EGR VALVE VACUUM SWITCH SHORTED TO GROUND.OR EGR VALVE SOLENOID CIRCUIT OPEN. CODE 33 - MAP SENSOR.CODE 34 - VACUUM SENSOR OR MAP SENSOR.CODE 35 - IDLE SPEED CONTROL. CODE 41 - EST CIRCUIT. CODE 42 - ELECTRONIC SPARK TIMING.CODE 43 - ELECTRONIC SPARK CONTROL UNIT. CODE 44 - LEAN EXHAUST.CODE 45 - RICH EXHAUST. CODE 51 - PROM OR MEM CAL.CODE 52 - CALPAK. CODE 53 -EGR VALVE CARBURETED ENGINE THE EGR VALVE VACUUM SENSOR HAS RECEIVED IMPROPER EGR VACUUM. CODE 54 - M C SOLENOID CARBURETED ENGINE MIXTURE CONTROL SOLENOID SHORTED OR FAULTY ECM.CODE 54- FUEL INJECTED ENGINE FUEL PUMP VOLTAGE IS LOW.CODE 55 - ECM MAKE SURE PCM GROUND CONNECTIONS ARE TIGHT.IF OKAY.REPLACE THE ECM.

hi i had that fault i found it was a small box the size of a fifty pence on the osf with a small air pipe coming from the bottom of it try a run the car then take the pipe of if its working you will see the change in the engine

Your rear end is likely not the right one, and you need new EGR valve.

it is your EGR Valve. EGR stands for Exhaust Gas Recirculation. It is part of the vehicle emmissions system, and is used to reduce combustion temperature and pressure to control Oxides of Nitrogen. There are generally three parts to the EGR system: the EGR valve
, an actuator solenoid, and a differential pressure sensor EGR (DPFE). These things work together to deliver the correct amount of recirculation based on engine temperature, load, etc. The P0401 code means that OBD detected an insufficient amount of EGR.

Causes A code P0401 most likely means one or more of the following has happened:

• The DPFE (differential pressure feedback EGR) sensor is faulty and needs to be replaced
• There is a blockage in the EGR (tube), most likely carbon buildup
• The EGR valve is faulty
• The EGR valve may not be opening due to a lack of vaccuum

Possible Solutions In fixing this code, it is quite common for people to just replace the EGR valve only to have the OBD code return. The EGR valve is not always the culprit.

• Use a vacuum pump and pull the EGR valve open while monitoring engine RPM's & DPFE voltage. There should be a noticable difference in RPM's with the EGR open
• Clean out the EGR valve and/or tubing to remove deposits
• Check the voltage at the DPFE, compare to specified values (refer to a repair manual for your specific model)
• Replace the DPFE sensor (with a good quality / OEM one)
• Replace the EGR valve

LOCATION:
drivers side of the engine bay, just under the intake manifold plenum where the throttle body bolts up! If you take the air snokel off you'll see it better! It has a remote mountted vaccum solenoid with a 2 wire connector going to it that you should be able to see near the throttle body.
Follow the hose from the solenoid down to the valve and you'll find it!

hopes this helps-------lebones