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Posted on Dec 02, 2011
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2011 Dodge Caravan. Ran into a metal wheelchair ramp rain. Drove back - dislodged - the black trim insert near the bottom of the plastic bumper cover. That black plastic thing has to be just put back on its clips - it isn't damaged. Body shop said $1000. Bumper has to come off, they say. I can't afford the grand. Doing it myself - taking off the bumper. Obviously, there's a fastener outboard of the headlight where bumper cover attached to fender front. Can't get access. Tried to remove headlight, can't manage that either. Do you know how to get the bumper cover off my Caravan?

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  • Posted on Dec 02, 2011
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Hello Bruce...here are the steps to follow per All Data.

Release hood latch and open hood.
Remove the headlamp assemblies.
Hoist vehicle and support with safety stands.
Remove the five push pin fasteners attaching bottom of fascia/air dam to radiator closure panel.
Remove front wheels.
Remove front wheelhouse splash shields fasteners as necessary to gain access to bolts attaching front fascia to fender.
Remove the two bolts and two nuts attaching fascia to the front fenders (Fig. 1) and (Fig. 2).
Disconnect fog lamp wire connectors, if necessary.
Lower vehicle.
Remove two bolts attaching the upper grille support to the headlamp mounting panel at each side of the grille.
Remove bumper fascia from vehicle.
INSTALLATION

Position front bumper fascia on vehicle (Fig. 1) and (Fig. 2).
Install the two bolts attaching fascia to headlamp mounting panel at each side of grille.
Hoist vehicle and support with safety stands.
Install the two bolts and two nuts attaching fascia to the front fenders. The fascia should be flush to fender.
Install front wheelhouse splash shields fasteners.
Install front wheels.
Connect fog lamp wire connectors, if necessary.
Install the five push pin fasteners attaching bottom of fascia to radiator closure panel.
Lower the vehicle.
Install the headlamp assemblies.

The "push pin fasteners" are the pain you are having i believe. They push in, but to get them out you need squeeze them on the back & pull at the same time. If you happen to break a few, you can buy them in various sizes at the auto parts store. I hope this information is helpful, an owners manual will not have any info like this in it.



2011 Dodge Caravan. Ran into a metal wheelchair - 12_2_2011_5_37_49_pm.jpg

  • 2 more comments 
  • Anonymous Dec 02, 2011

    Sorry-- the images, are copyright owned & i can not post them here. Body shop quote is a bit high, $600 - 700 is what i was told, for labor only - If you have insurance...use it.

  • bruce771 Dec 02, 2011

    Did you get my question? I find the website confusing. How do I get the headlamp assemblies out? I took off the one mounting bolt that's obvious, but they still won't slide out. Please help soon - getting dark in NE Canada

  • Anonymous Dec 02, 2011

    Here is a video that might help you...the HL assy has 3 bolts.
    http://www.youtube.com/watch?v=9-91kIXTv...

  • bruce771 Dec 02, 2011

    This video doesn't apply. I think they changed extensively in 09 or 10. Mine only has one mounting bolt on top, but that doesn't release it completely. Any info on headlight assy for 10 or 11 would be much appreciated. Cheers B

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1) Turn front wheels full right to remove push-pin fastener at lower front corner of left wheel well plastic splash guard. It's difficult to remove this fastener once the car is up on the wheel ramps.

2) Turn front wheels full left to remove push-pin fastener at lower front corner of right wheel well plastic splash guard.

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5) Remove the plastic panel located immediately behind the bumper from the bottom of the engine compartment. This panel is held in place with nine sheet metal screws with a 8mm hex head. Five screws are on the bottom of the car and there are two screws in each wheel well at the inner lower edge. After removing all nine screws you can work the panel free.

6) Disconnect the cable from each fog light and remove both fog lights. They are held in place by two sheet metal screws with a #20 torx head.

7) Remove the side marker bulbs. The one on the passenger side turns clockwise to remove and the one on the driver side turns counter-clockwise.

8) Remove the temperature sensor from its socket on the driver side.

9) If you have a floor jack, raise the car at the jack point on the cross member below the engine. You do not want to raise it off the wheel ramps. But it helps to have more clearance above the tires to work in the front wheel wells.

10) Remove three of the plastic nuts holding the forward half of the plastic wheel well liner in place. It's not necessary to remove the plastic liner. You just need to loosen it up so that you can pull it away from the fender to gain access to the screw and bracket securing the bumper to the fender.

11) Pull back the wheel well liner and remove the sheet metal screw from the rear end of the metal bracket . There is only one sheet metal screw (#20 torx head) holding this bracket in place. Don't attempt to remove the bracket yet. I used a #20 torx bit in a 1/4" socket with a 6-inch extension for a 1/4" drive wrench. The head of the screw faces the ground.

12) Remove the 5mm bolts (8mm hex head) holding the bumper to the headlight assembly between the small lens and large lens (both sides).

13) Remove the two 6mm bolts (10mm hex head) on either side of the large grille area opening.

14) Remove the two 6mm bolts (10mm hex head) securing the bumper to the bottom edge of the crashbar. You can access these bolts through the front where you removed the plastic mesh grille.

15) Remove the three 5mm bolts (8mm hex head) holding each headlight assembly in place. Two longer bolts are on top. One at the rear outer corner and one at the front inner corner. The third bolt is accessed from the bottom. It's in the area above the fog lamps. You don't need to disconnect the headlight cables and remove the assembly. But it helps to allow the headlight assembly to "float" freely while you disengage the bumper from the fender.

16) At this point all of the fasteners holding the bumper in place have been removed. The only thing left to do is to remove the two brackets "clamping" the bumper cover to the lower front edge of the front fenders. Before you do this, position some cardboard boxes, bags of packing material, six packs of paper towels, or other suitable items to protect the bumper in case it falls off the car.

17) The bracket holding the bumper cover to the fender has a "pin" that slips into a slot at the front edge of the bumper cover. There is a matching slot near the front edge of the fender. It's not possible to see this pin from the bottom of the car. Use a flat blade screwdriver to pry the bracket away from the bumper/fender and towards the center of the car. The bracket will "hinge" on the pin at the front end of the bracket. After you swing the bracket away from the bumper, you need to slide it forward to remove it from the slot in the bumper cover and fender. You will probably scratch some paint off of this bracket with the screwdriver. I recommend repainting the scratched areas of the bracket before reinstalling it.

18) After removing the bracket from each side of the car you need to deal with the small plastic "hook" holding the bumper cover to the very front tip of the fender. This hook is an integral part of the bumper cover. Disengaging this hook from the fender is probably the most difficult step of removing the bumper. Simultaneously raise the head light assembly slightly, push the leading edge of the fender outward slightly, and push the bumper cover inward toward the headlight assembly. Don't get too aggressive with the fender. It's aluminum and you will make a real mess if you apply too much pressure on the fender. It took me about 20 minutes to free each side from this hook. It should take you less time, since you now know that the hook exists!

19) Gently pull the bumper forward and away from the car. This is one step where a second person would be helpful. But I did manage to do this step alone. There is a "pulley" like attachment point on each side just below the fender/bumper seam.

To re-install the bumper, reverse the order of the steps above. When re-installing the bracket between the bumper cover and fender, I smeared a thin coating of car wash soap on the bracket to facilitate snapping the bracket back into place.




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yes actually most of the body parts are identical the trim is a lot different though you will be able to tell because of that. the interiors are also alot different you will have to change all the inside plastic
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