2004 Saturn ION Logo
Anonymous Posted on Oct 09, 2011

The power steering goes out in my 2004saturn ion and when the car is shut off and turned back on, it resets itself. could this be a chip or the computrer. I changed the fuses, didn't help

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Charles Dean

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  • Posted on Oct 24, 2011
Charles Dean
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Number: 10187 Date: 07/20/2010 SPECIAL COVERAGE

Bulletin No.: 10187

Date: July 20, 2010

Subject: 10187 - Special Coverage Adjustment - Power Steering Assist

Models:
2004-2007 Saturn ION

Condition

Some customers of 2004-2007 model year Saturn ION vehicles, equipped with electric power steering, may experience a sudden loss of power steering assist, which could occur at any time while driving the vehicle. If the power steering assist is lost, a chime will be heard and the Message Center will display a "PWR STR" warning message. The vehicle can still be steered in a safe manner but will require greater driver effort at low vehicle speeds or when stopped. Typically, the next time the vehicle is started, the power steering assist will return and the "PWR STR" message would no longer be displayed.

Special Coverage Adjustment

This special coverage covers the condition described above for a period of 10 years or 100,000 miles (160,000 km), whichever occurs first, from the date the vehicle was originally placed in service, regardless of ownership.

Retailers are to replace the power steering motor. The repairs will be made at no charge to the customer.

For vehicles covered by Vehicle Service Contracts, all eligible claims with repair orders on or after July 21, 2010, are covered by this special coverage and must be submitted using the labor operation codes provided with this bulletin. Claims with repair orders prior to July 21, 2010, must be submitted to the Service Contract provider.

Vehicles Involved

Involved are certain 2004-2007 model year Saturn ION vehicles equipped with electric power steering and built within the following VIN breakpoints:


the power steering goes out in my 2004saturn ion - recallsimage.jsp?image-type=png&image-path=%2fv1%2fcarids%2f38732%2fthumbnails%2fimage300l%252f74%252f71%252f33_10187_tbl-001.png


Important
Retailers are to confirm vehicle eligibility prior to beginning repairs by using the Investigate Vehicle History link on the Global Warranty Management application within GlobalConnect. Special Coverage Adjustments are displayed in the Applicable Warranties section.

Parts Information

Saturn Canada Only: Parts required to complete this special coverage are to be obtained from General Motors Customer Care and Aftersales (GMCC&A).

Saturn US Only: Saturn will not be doing a pre-shipment of parts for this special coverage. Please place orders for the required parts as necessary.





Customer Notification

General Motors will notify customers of this special coverage on their vehicles (see copy of typical customer letter included with this bulletin - actual divisional letter may vary slightly).

Service Procedure

1. Remove the power steering assist motor. Refer to Power Steering Assist Motor Replacement in SI.
2. Install the new power steering assist motor. Refer to Power Steering Assist Motor Replacement in SI.

Claim Information

1. Submit a claim using the table below.

2. Courtesy Transportation - submit as Net Item under the repair labor code.





* The amount identified in "Net Item" should represent the dollar amount reimbursed to the customer.

Customer Reimbursement - For US

All customer requests for reimbursement for previous repairs for the special coverage condition will be handled by the Customer Assistance Center, not by dealers.

A General Motors Customer Reimbursement Procedure and Claim Form is included with the customer letter.

Important
Refer to the GM Service Policies and Procedures Manual, section 6.1.12, for specific procedures regarding customer reimbursement and the form.

Customer Reimbursement - For Canada

Customer requests for reimbursement of previously paid repairs to correct the condition described in this bulletin are to be submitted to the dealer prior to or by August 31, 2011. Repairs must have occurred within the 10 years of the date the vehicle was originally placed in service, or 160,000km, whichever occurs first.

When a customer requests reimbursement, they must provide the following:

- Proof of ownership at time of repair.
- Original paid receipt confirming the amount of unreimbursed repair expense(s) (including Service Contract deductibles), a description of the repair, and the person or entity performing the repair.

If the work was done by someone other than a GM dealership, the amount of reimbursement will be limited to the amount that the repair would have cost GM to have it completed by a GM dealership.

Courtesy Transportation

The General Motors Courtesy Transportation program is intended to minimize customer inconvenience when a vehicle requires a repair that is covered by the New Vehicle Limited Warranties. The availability of courtesy transportation to customers whose vehicles are within the warranty coverage period and involved in a product program is very important in maintaining customer satisfaction. Retailers are to ensure that these customers understand that shuttle service or some other form of courtesy transportation is available and will be provided at no charge. Dealers should refer to the General Motors Service Policies and Procedures Manual for Courtesy Transportation guidelines.


recallsimage.jsp?image-type=png&image-path=%2fv1%2fcarids%2f38732%2fthumbnails%2fimage300i%252f18%252f10%252f02_gm_disclaimer-001.png


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The C0474 code refers to a steering angle sensor located at or near the base of the steering column. Check where the steering column goes through the front of dash and verify the connector is fully seated and locked.
The sensor gets its voltage from the ABS module.
Let me know if it is clean, locked and seated. Make sure there are no pushed out or bent terminals on the connector.
Check this first and we can go from there.
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The motor on the power steering is overheating which causes the thermal overloads to trip.

go tho the junk yard and buy a motor for a 2004 thru 206 ion or a 2004 thru 2008 chevy colbalt.

they are all the same. You may have to buy the wholle steering colum but you can remove the motor with 2 - 12mm bolts and a quick dissconnect pulg. Replace just the motor as the whole steering colum is a bit more complicated. the dealerships want you to replace the whoe steering colum, in fact that is the only way they sell the parts. It is a scam. Just the motor needs to be replaced.
I have done it on 4 different ions. try to get a motor with few as possible miles and as new as possible. I have paid between $50 and $125 for these. The dealer wants $900 fnad about $500 to install. It is very simple to do. Only 2 bolts.

[email protected]
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Thanks

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