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Anonymous Posted on Sep 22, 2011

'96 Chevy K2500. Approx 170,000 miles Auto trans w/overdrive. Have already replaced rt exhaust air sensor, throttle position sensor, mass air flow sensor, complete tune up(plugs/wires/cap/everything), egr valve, inline fuel filter. Now the symtoms, it goes up-hill fine coming down-hill causes bucking, stuttering, backfireing.

  • 4 more comments 
  • Anonymous Sep 22, 2011

    Sorry 5.7

  • Anonymous Sep 22, 2011

    No trouble codes. It does not run normal on flat roads, it stutters, bucks and backfires any time it is not under a load. It seems to idle smoothly. It starts a little harder than it did before the problem manifested itself. I have a multimeter, and just a little experience. I have a history is the auto trade. I retired as a heavy body repairman. If that helps.

  • Anonymous Sep 22, 2011

    I got a reading of .8 ohm from the body and the engine.

  • Anonymous Sep 22, 2011

    Are we still working on this?

  • Anonymous Sep 23, 2011

    We seem to be at a standstill here.

  • Anonymous Sep 23, 2011

    I am in northern Michigan. It is dark here now so I think I will stop for tonight if that is OK with you. I have lights but it has been a long day. We old retirees need our beauty rest. I am an early riser so I will do this procedure first thing in the morning. What time should I expect you to respond?

×

1 Answer

David Burbee

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  • Chevrolet Master 1,871 Answers
  • Posted on Sep 22, 2011
David Burbee
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Hello! Which engine is installed in the vehicle; 5.0, 5.7, 6.5 (Diesel) or 7.4?Guru...Saailer

I’m happy to help further over the phone at https://www.6ya.com/expert/david_6df67de3b14de867

Testimonial: "Saailor is an excellent troubleshooter. He figured out a wiring problem that has plagued me for months. I highly recommend this gentleman."

  • 30 more comments 
  • David Burbee
    David Burbee Sep 22, 2011

    Hello! Thanks...Are there any trouble codes? On a flat road, with a steady pedal does the engine run normal? Will the engine idle smoothly? If you could answer these questions I can establish a base line for troubleshooting the fault...Also, do you have a multimeter and a wee bit of experience using it? Send a comment.....Guru....saailer

  • David Burbee
    David Burbee Sep 22, 2011

    Hello! Engines use quit a bit of +5 volt circuity...These sensors require solid resistance free grounding...Lets eliminate any chassis grounding issues right up front...Set your meter on the X10 ohm scale...If you do not have X10 go higher...Place one meter probe on the CENTER of the (-) battery post and the other on bare metal of the body (fender bolt or firewall bolt) Just make sure it's bare metal...Record reading...Must be close to zero...Move the probe from the body to bare metal on the engine block...Again, record reading....Send results...saailer

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! Yes we are still working on the problem...I apologize for the delay....My keyboard went down...I am back...8 ohms is a good reading...I don't know what time zone your in...I'm on the East coast and it is now 8:50...I'm going to send you a couple of test procedures in 10 minute...I sign off at 10 Pm...But because of the keyboard (not your fault) I'll stay on longer...Test procedure in 10 mins...saailer

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! Whether you changed the Manifold Absolute Pressure (MAP) sensor not the issues could be in the connector....The MAP is bolted to the throttle body...It has a 3 wire connector with wire colors...Gray...Light Green...And Black...Using two safety pins push the point of one into the rear of the in-place connector into the Black wire...The other into the Gray wire...Set the meter to read 5 volts...Clip the (+) meter probe to the Gray pin and the (-) probe to the Black pin...Start the engine...At idle must read 5 volts...Raise RPM's to 2000...Meter should read 2 volts...send results...Saailer

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! Use the same method on the TPS (I know you replaced it )...Three wire connector ...Bolted to the throttle body...wire colors are...Black...Gray...And Dark Blue...Push one safety pin into the rear of the in-place connector on the Black wire and the other pin into the Dark Blue...Meter still set for 5 volts...(+) probe to the Dark Blue and (-) probe to the Black...Start the engine...Should read less than 1 volt at idle (.85)...As you increase the throttle to full the voltage must rise to 4 volts...Rise must be smooth and not **** or jump around....Send results...Saailer

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! I'll meet you back online at 8am EDT...sleep well...Saailer

  • David Burbee
    David Burbee Sep 23, 2011

    Good morning! I am here.................Saailer

  • Anonymous Sep 23, 2011

    Just came back in. The TPS checks out. The MAP sensor, I can't locate. If you tell me where it is....... Also what is the unit bolted to the Throttle body right next to the TPS?

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! Follow the wire colors for the MAP...I'll send you a location diagram in a few minutes...Saailer

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! See diagram of MAP location...Wire colors Gray...Light Green...And Black...I think this is the culprit...saailer


    MAP LOCATION

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! This is the TPS location and the MAP is next to it...Saailer






    TPS LOCATION

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! Photo, part # and price for a MAP...Saailer







    ACDELCO Part # 213796.....Cost $50

  • Anonymous Sep 23, 2011

    OK. Thanks. I will get the readings off the MAP and send them. But I need to take off and take care of some business. I will be back mid-afternoon. I will let you know when I ready to start on this beast again.

  • David Burbee
    David Burbee Sep 23, 2011

    Hello! For the Map test.....

    Typical Readings:

    Sensor output voltage range is 0.5 to 4.5 volts...


    Output voltages between 0.5 and 1.5 volts indicate a high vacuum (low pressure) situation, such as idle or deceleration...


    Output voltages between
    1.5 and 3.0 volts indicate a medium level of vacuum (pressure) such as a
    cruise or slight acceleration condition...


    Output voltages between
    3.0 and 4.5 volts indicate a low vacuum (high pressure) situation such
    as hard acceleration or a mechanical failure...


    Any reading of 0 volts or over 4.5 volts indicates a problem......Saailer

    Typical Readings:
    Sensor output voltage range is 0.5 to 4.5 volts...

    Output voltages between 0.5 and 1.5 volts indicate a high vacuum (low pressure) situation, such as idle or deceleration...

    Output voltages between 1.5 and 3.0 volts indicate a medium level of vacuum (pressure) such as a cruise or slight acceleration condition...

    Output voltages between 3.0 and 4.5 volts indicate a low vacuum (high pressure) situation such as hard acceleration or a mechanical failure...

    Any reading of 0 volts or over 4.5 volts indicates a problem......Saailer

  • Anonymous Sep 24, 2011

    Indeterminate readings on the MAP, so I just replaced it. Made no difference. Problem unchanged.
    Sorry about yesterday. It turned into a larger problem than it needed to be. I didn't get home until late and figured it was to late to continue.

  • David Burbee
    David Burbee Sep 24, 2011

    Hello! indeterminate readings on the MAP could very well be the problem; Looking back into the connector....Tell me what you read with the ignition on/engine off...Then at idle ...Then at 2500 RPM...Knowing those readings will lead to the solution....Saailer

  • Anonymous Sep 24, 2011

    You mean hook the multimeter back up to the MAP the same configuration as before?

  • David Burbee
    David Burbee Sep 24, 2011

    Yes...follow test procedure...MAP is called the "fuel boss" and is probably bad, in that the wiring that carries its signal is open or grounded...Does not have to be the component...That's why it is measured with the connector in place...Send the readings...I am here!..saailer

  • Anonymous Sep 24, 2011

    OK 1.0 key on not running 5.01 at idle 5,01 at 2500rpm

  • Anonymous Sep 24, 2011

    Last message was in error. 5V across the board. All three positions.

  • David Burbee
    David Burbee Sep 24, 2011

    WE HAVE LOCTED THE FAULT!!! The wiring to the MAP connector is at fault...Pull the MAP plug and give it the bright light inspection...It would appear that the signal lead (Gray wire) is shorted to the +5 volt reference voltage on the Light green wire...With plug pulled...Clip the (+) probe to the Light Green wire and the (-) probe to the Black...With the key on ....And you read +5 volts we got it ...Just received your last...We have it isolated....If the Black wire (with the plug off) reads +5 t5o chassis ground that's the no-no...because the black lead IS chassis ground...Tell me if there is 5 volts on the light green wire with the plug off.

  • Anonymous Sep 24, 2011

    We don't got it. reads 0.0 black to light green. 5.0 black to gray. 5.0 gray to light green.

  • Anonymous Sep 24, 2011

    You ready to call it a night? I am. Let me know when we can get after this thing again. Thanks for all the help.

  • David Burbee
    David Burbee Sep 24, 2011

    Yes We do have it....When you read +5 volts from Gray to Light green that means The Light green lead is at ground...Gray is the +5 volt output from the PCM...and Light Green is the input from the MAP... With the plug off the light green lead should not be at ground...You can stop whenever you like...When ready, Measure the light green lead to ground with the power off using an ohm meter set to the X1 or X10 scale...record reading...saailer

  • Anonymous Sep 25, 2011

    Good morning.
    I am getting 0 readings on lt green to ground. I checked continuity on gray and lt green and bother set the beeper off. I believe that is a positive reading.

  • David Burbee
    David Burbee Sep 25, 2011

    The Gray lead is +5 colts from VCM (computor)...The Light Green is the signal input...The Light Green is the bad guy...It is shorted to +5 volts (Gray wire)...Probably in the harness...THIS IS THE FAULT...Use ohm meter set onX1 or X10 and with key off and connector for MAP pulled off read between the Gray and the Light Green... I believe you will find continuity between the two leads...Remove C-2 from the Vehicle Control Module (VCM)...Pin # 21 on that connector is the Light Green MAP input...Read between the Gray and Light Green (ohm) at the MAP connector ...If they read together (Wrong) You can cut the Light green Out from both ends and run a wire spliced into either end and I bet the "K" runs perfect....Saailer

  • Anonymous Sep 25, 2011

    You are very very good. Thank you for all of the hard work. I would recommend you to anyone having automotive problems. The truck runs like a ***** rabbit.

  • Anonymous Sep 25, 2011

    Saailor, don't I owe you some money? I don't see any way to pay you. Let me know ASAP please. I don't like owing money to someone who has definitely earned it.

  • David Burbee
    David Burbee Sep 25, 2011

    Hello! Go to the link below and file the original trouble report under GM Cars &Trucks...

    God bless.....Saailer



    http://beta.fixya.com/users/saailer

  • Anonymous Sep 25, 2011

    Maybe I am getting to old or my eyes aren't working right. When I check the GM Cars and Trucks box it takes me to the credit card page. I filled out the form. Did you get payed? If not what else should I do.

  • David Burbee
    David Burbee Sep 26, 2011

    Hello! All is well and correctly processed... I thank you for your tenacity as we searched for a nasty one...If you or any friends or relatives have a vehicle problem don't hesitate to contact....Saailer

  • David Burbee
    David Burbee Sep 30, 2011

    Hello! Go back to the link;http://beta.fixya.com/users/saailer

    And rate the solution there...Switched to new system and rating did not follow...God Bless...saailer

×

1 Related Answer

raj somaiya

  • 5370 Answers
  • Posted on Sep 24, 2011

SOURCE: 96 Chevy K2500. Approx 170,000 miles Auto trans

Backfires are usually out the tail pipe on deceleration and can be caused by several things. First is the most common and that is an exhaust leak close to the front of the exhaust system. Other causes are ignition timing off.
An oil leak at a breather pipe will not cause a backfire although an engine problem can cause a backfire inside the engine that can blow breather pipes off which then can be an oil leak. To be safe, you should have a compression test run on the engine to eliminate that one as a cause.

------------

The backfire,bucking,sputtering,misfiring etc etc is most likely due to the gas still pumping into vehicle cylinder when the engine cuts out, then is overloaded with gas when the engine kicks back in.

It happens due to a rich mixture of fuel and it's bad for your plugs (ie it fouls them) and catalytic converters over time. That unburnt fuel ignites in your exhaust and you hear the backfire, sputtering.

You can also experience a popping sound due to gas flow through an exhaust. As you change gears fast gas flow is mixed with slow gas flow and a pop occurs due to the reverberations.---------



So get the compression test done, get the fuel pressure tested and this will point towards the problem.

---------

Thanks.Helpmech.

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96 Chevy K2500. Approx 170,000 miles Auto trans w/overdrive. Have already replaced rt exhaust air sensor, throttle position sensor, mass air flow sensor, complete tune up(plugs/wires/cap/everything), egr...

Hello! The problem is more than likely being caused by the Manifold Absolute Pressure (MAP) sensor...It is bolted to the side of the throttle body...Has wire colors Gray (+5volts)...Light Green (Signal out)...And Black (Return or Ground)...Using safety pins...Push the point into the rear of the in-place MAP connector...Clip the (+) meter probe, set to read +5volts, to the Light Green wire...The (-) probe to the Black...Start the engine...At idle reading is close to +5 volts...At 2500 rpm reading drops to 1.5-2.0 volts...If you have already replaced the MAP and do not get these results...Pull the MAP connector and read back into it using the same procedure...If, for instance, the Light Green signal lead remains on +5 volts it is probably shorted to the Gray in the harness...No voltage is present; The Gray wire is open...Or, No ground on the Black, the Black is open...Whatever you find wrong...Merely cut out the bad wire and re-connect on both ends..See diagram of MAP location below....Send a comment via e-mail....Guru...Saailer



9_26_2011_12_25_49_am.gif

I’m happy to help further over the phone at https://www.6ya.com/expert/david_6df67de3b14de867

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Ok, it's not the transmission.
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Trouble Code 33 and 34 are the MAF/MAP Sensor Circuit. It sounds like you've replaced that sensor already. Did you also have the code 34 before putting in the new sensor?
Or did this code start after it's replacement? Any other codes appearing?

Troubleshooting it would depend if it has the Speed Density Update. The dealer should be able to provide that info.

Here's your fault code list:

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