Cant figure out how to remove fuel filter with out damaging fuel line fittings

Most cars use a special compression type fitting. The correct way to remove them is woth a fuel line removal tool. The tool is slipped onto the line and the slides into the connector releasing the retaining tabs.

Acura Coupes and Sedans 1986-1993 Repair Guide
Fuel Filter

• REMOVAL & INSTALLATION

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The recommended change interval for the fuel filter on all models is 60,000 miles under normal service. Severe service will require more frequent changing of the fuel filter.
The filter is located in the passengers side of the engine compartment.

CAUTION Before disconnecting any fuel lines, be sure to open the gas tank filler cap to relieve any pressure in the system and wrap a shop towel around the fuel line fitting before opening. Observe all fuel handling precautions.

REMOVAL & INSTALLATION

See Figures 1, 2 and 3

1. Disconnect the negative battery cable.
2. Wrap a shop towel around the fittings and using a proper wrench, slowly loosen the fuel line fittings.
3. Remove the 2 banjo bolts from the fuel lines.
4. Remove the fuel filter clamp retaining bolt and the clamp.
5. Remove the filter from the vehicle.

It is very important that ALL of the fuel line banjo bolt washers be replaced every time the banjo bolts are loosened. If the washers are not replaced the fuel lines will leak pressurized fuel causing the risk of fire or explosion.

1. Install the new filter in position and tighten the clamp mounting bolt to 7 ft. lbs. (10 Nm).
2. Attach the banjo fittings with new washers in place. On Legend and Vigor, tighten the fuel line flare connector to 28 ft. lbs. (38 Nm). On the remaining models, tighten the banjo fitting bolts to 20 ft. lbs. (27 Nm).
3. Start the vehicle and check for leaks.

Fig. Fig. 1: Disconnecting the fuel lines from the fuel filter

Fig. Fig. 2: Fuel filter replacement-1991-93 Integra

Fig. Fig. 3: Fuel filter replacement-Legend and Vigor

Remove the screw from the metal bracket that is holding the fuel filter. It is located right below the battery to the right. To get the quick connect fuel line fittings off. YOU WILL NEED A DISCONNECT TOOL. O'Reillys or Auto Zone should have the tool pack of (6) The small gray one fits the 2001 Sportage. Put the plastic tool under the fuel line fitting and squeeze together. The fuel line will pop off the old filter. To remove the rear fuel line, go under the vehicle and use the tool on the fuel line. There is a rubber hose with 2 quick connect fittings. One end attaches to the filter and the other end attaches to a metal fuel line under vehicle. Remove the fitting that attaches to the metal line since there is no room on the back of filter for the tool to fit. Once you get the whole assembly out of the car.... you can work on getting the fitting off the rear of the old filter. Be very careful not to damage the plastic quick connect fittings! KEEP YOUR FACE CLEAR OF THE FILTER A SMALL AMOUNT OF GAS WILL COME OUT!!!!!

Important: There is no service interval for in-line fuel filter replacement. Only replace the in-line fuel filter if it is restricted. 1. Relieve the fuel system pressure. Refer to the 2. Raise the vehicle. 3. Remove the fuel feed quick-connect fitting (4) at the inlet of the in-line fuel filter (3). 4. Remove the threaded fitting at the outlet of the in-line fuel filter (3). 5. Drain any remaining fuel into an approved gasoline container. 6. Inspect the lines for cuts, swelling, cracks, and distortion. Replace the lines as required. 7. Inspect the O-ring on fuel filter outlet pipe for cracks or damage. Replace the O-ring as required. 8. Inspect the fuel vent pipe (2). 9. Inspect the fuel return pipe quick connect fitting (1).

ou need a special tool to remove the fuel lines on your vehicle. Fortunately Ford had the wisdom to provide it to you. Here's how to do it.

Removal:
Warning: because of the combustion characteristics of gasoline, always use extreme care when removing and installing any fuel system component or personal injury or damage to the vehicle may occur.

1. Perform the fuel pressure release procedure.
2. Raise vehicle on hoist.
3. Remove push connect fittings at both ends of the fuel filter. NOTE: To remove 5/16" push-connect fittings, use Fuel Line Removal Tool T90T-9550-B or tool supplied on vehicle. Tool is located 254 mm (10 in.) behind fuel filter. Place in glove compartment after use.
4. Install new retainer clips in each connect fitting.
5. Remove fuel filter by pulling fuel filter toward center line of vehicle and free from fuel filter bracket. NOTE: The flow arrow direction should be positioned forward and downward to make sure of proper fuel flow through replacement fuel filter.

Installation:

1. Install fuel filter in fuel filter bracket, ensuring proper direction of flow.
2. Install push connect fittings at both ends of fuel filter.
3. Lower vehicle.
4. Start engine and inspect for leaks.

Hi there,

The fuel filter is located right below the battery to the right. If you intend changing it, here are a few steps to help. Firstly, remove the screw from the metal bracket that is holding the fuel filter. To get the quick connect fuel line fittings off, you need a disconnect tool. I got a pack of 6 at Advance Auto for $12. The small gray one fits the 2001 Sportage.

Put the plastic tool under the fuel line fitting and squeeze together. The fuel line will pop off the old filter. To remove the rear fuel line, I had to go under the vehicle and use the tool on the fuel line. There is a rubber hose with 2 quick connect fittings. One end attaches to the filter and the other end attaches to a metal fuel line under vehicle. Remove the fitting that attaches to the metal line since there is no room on the back of filter for the tool to fit. Once you get the whole assembly out of the car, you can work on getting the fitting off the rear of the old filter. Be very careful not to damage the plastic quick connect fittings!

Good luck!

Fuel Filter (behind gas tank) Removal & Installation To Remove:
NOTE: There is no maintenance schedule for fuel filter replacement. Replace the fuel filter if restricted. Inspect the fuel tank internally if you find a restricted fuel filter.
Typical inline fuel filter

1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
2. Relieve the fuel system pressure.
3. Raise and safely support the vehicle.
4. Remove or disconnect the following:
   • Quick connect fitting at the fuel filter inlet
   • Fuel filter outlet fitting from the fuel filter while holding the filter fitting with a back-up wrench
   • Fuel filter from the vehicle
   • Fuel line O-ring.

To Install:

1. Position the new fuel filter in the bracket.
2. Install a new plastic retainer on the fuel inlet line.
3. Lubricate the new fuel pipe O-ring with clean engine oil.
4. Install the fuel pipe O-ring.
5. Reconnect the fuel outlet line to the filter by holding the filter with a back-up wrench and tightening the line fitting to 20 ft lbs (27 Nm).
6. Lower the vehicle.
7. Pressurize the fuel system and check for leaks.

Yes you do, The first clips you removed are the secondary clips. The lines have to be released from the inside. Heres the info.. Cobra :-)
Removal

1. Open safety clip.
   
   
   
   

1. Fit Tool T90T-9550-B (5/16 inch) or T90T-9550-C (3/8 inch) to coupling so that tool can enter female fitting.
   
   
   
   

1. Push the tool into female fitting to release the retaining fingers from the formed male tube end.

1. Pull male and female fittings apart.
   
   
   
   

1. Remove the tool from the disconnected fitting.

1. Inspect the fitting for any internal parts that may have been damaged. Fuel tube should be replaced if internal parts are damaged.

Hi, I hope this helps...

1994-96 Engines
See Figures 3 and 4



Fig. Fig. 3: Details of the fuel pump assembly-1994-96 diesel engine



Fig. Fig. 4: View of the fuel pump-1994-96 diesel engine

1. Remove the turbocharger assembly.
2. Remove the fuel line banjo bolt at the pump.
3. Remove the fuel line fittings at the rear of the cylinder heads.
4. Remove the fuel lines assembly.
5. Loosen the two hose clamps at the fuel pump fittings.
6. Disconnect the water drain hose at the fuel filter.
7. Disconnect the filter and position it forward.
8. Remove the fuel pump retaining bolts, then lift the pump out of the crankcase bore.
9. Remove the fuel pump tappet from the crankcase bore.

To install:

1. Rotate the engine so the fuel pump eccentric is on the base circle.
2. Install the fuel pump tappet in the base of the fuel pump.
3. Replace the O-ring on the fuel pump base.
4. Install the fuel pump and bolt it in place.
5. Install the fuel filter and connect the water drain hose.
6. Connect the two fuel hoses at the front of the fuel pump.
7. Tighten the fuel line clamps and install the fuel filter retaining bolts.
8. Install the fuel line assembly and new seal rings at the rear of the pump.
9. Loosely install the fuel line fittings at the rear of the cylinder heads.
10. Install the fuel line banjo fitting at the pump. Tighten the fitting to 40 ft. lbs. (54 Nm).
11. Tighten the fuel line fittings.
12. Install the turbocharger assembly.

Here are detailed instructions on the location, removal, and re-installation of your fuel filter. Hope it helps and have a great day!

REMOVAL & INSTALLATION
Carbureted Engines
These vehicles use two replaceable fuel filters. A small one is in the fuel line under the hood; a larger one is located at the rear, just inboard of the left rear wheel.
Whenever the filter(s) are replaced, take great care to avoid the entry of dirt into the lines. Also, pay attention to the correct installation position. It is possible to install the filter backwards.
FRONT
See Figure 2

1. If applicable, disengage the filter or hose from its retaining clip.
2. Using two fuel line clamps, pinch off both fuel lines. Take care not to crush the lines; just clamp them shut.

If the fuel hoses are hard or cracked, it is necessary to replace them.
Fig. 2: Front fuel filter used on carbureted engines

1. Loosen the fuel line clamps and slide them back.
2. Using a twisting motion, remove the fuel lines from the filter.
3. To install, use a new fuel filter and reverse the removal procedures. Start the engine and check for leaks. Correct any leaks immediately.

REAR
See Figures 3, 4, 5 and 6

1. Raise and safely support the rear of the vehicle. Remove the left rear wheel.
2. Remove the bolts securing the filter and its basket to the fuel tank.

Fig. 3: Remove the bolts securing the filter and its basket to the fuel tank ...

1. Push the fuel filter retaining tab and release it from the basket.

Fig. 4: ... then release the basket from the filter

1. Using two fuel line clamps, pinch off both fuel lines. Take care not to crush the lines; just clamp them shut.

Fig. 5: Clamp the fuel lines shut. If the lines are hard, cracked or brittle, they must be replacedIf the fuel hoses are hard or cracked, it is necessary to replace them.

1. Loosen the fuel line clamps and slide them back.
2. Using a twisting motion, pull the fuel lines from the fuel filter; remove the filter.

Fig. 6: After sliding the retaining clamps back, the filter can be removed from the linesTo install:

1. Use a new filter and reverse the removal procedures.
2. Make certain the retaining tabs are engaged when the filter is installed in the holder. Tighten the bolts until snug.
3. Install the left rear wheel. Lower the car to the ground.
4. Start the engine and check for leaks. Correct any leaks immediately.

Fuel Injected Engines
See Figures 7, 8, 9, 10, 11 and 12
The canister fuel filter is located in the engine compartment. When buying the new filter, also buy new washers for the banjo bolts and the service bolt. Failure to replace these washers invites high-pressure fuel leaks. Replacing the washers is required, not recommended.

1. Disconnect the negative battery terminal.
2. The fuel system is under pressure. Release pressure slowly and contain spillage. Observe "no smoking/no open flame" precautions. Have a Class B-C (dry powder) fire extinguisher within arm's reach at all times.
3. Disconnect the banjo bolts and/or threaded fuel line fitting from the fuel filter. Use of a flare nut or line wrench is recommended for disconnecting and attaching this fitting.

Fig. 7: Fuel filter used on fuel injected Accords through 1989 Fig. 8: Fuel filter on 1990-93 fuel injected Accords Fig. 9: Fuel filter used on fuel injected Preludes through 1991

1. Loosen the fuel filter clamp bolt, then remove the filter.

To install:

1. Install the new filter and secure the clamp bolt.
2. The upper and lower washers on each banjo bolt and the washer on the service bolt MUST be replaced whenever the bolts are loosened. Install the washers and banjo bolts. Tighten the banjo bolts to 16 ft. lbs. (22 Nm) on all models except 1992-95 Preludes. On these models, tighten the bolt to 20 ft. lbs. (28 Nm). If applicable, tighten the threaded fuel line fitting to 27 ft. lbs. (37 Nm).

Fig. 10: Fuel filter used on 1992-95 Preludes Fig. 11: Fuel filter used on 1994-95 4-cylinder AccordsIt will be necessary to use a crow's foot attachment on a torque wrench to properly tighten the threaded fuel line fitting.

1. Tighten the service bolt to 9 ft. lbs. (12 Nm).
2. Start the engine and check for leaks. The engine may crank longer than normal until full fuel pressure is developed. Correct any leaks immediately.

Fig. 12: V-6 Accord fuel filter