2004 Hyundai Elantra Logo
Posted on Aug 23, 2011
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Check engine light went on Monday evening when I started my 2004 Hyundai Elantra. I shut it off and tightened the gas cap. That didn't work. It is still on as of Tuesday afternoon.

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Marvin

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  • Hyundai Master 85,242 Answers
  • Posted on Aug 23, 2011
Marvin
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The information below was complied by me, it explains what causes the check engine light to come on and the process of finding the cause.

When the Check Engine light (or Service Engine Soon) is turned on, the systems computer control unit (called the PCM) has sensed a fault in the electronic controls of the engine and/or the emission system. When this happens you will seldom feel the car engine run any different. There are about 200 possible system faults (the gas cap is just one of them) that turn the Check Engine light on, to know what has developed a problem you must have the system tested, this is called an OBD2 fault code test, Kragen/Oriley and Autozone parts stores (USA only) do this testing for free.

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My 2003 hyundai elantra's check engine light is on.

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I have a 2001 hyundai elantra with a p0440 code.I replaced the PCV valve & hose,cleaned/tightened gas cap,tested manifold vacuum[is good],replaced rear charcoal cannister & pressure sensor...

Sounds like you have done a lot of the right work here. I popped that code on my 2001 Elantra within the first 50k miles. Turns out that in my case the gas cap was the culprit. Keep reading though, maybe this still applies. My cap was still very new, and it's not that I forgot to put it on or to tighten it. The mechanic at the Hyundai dealership said this happened all the time to this car, and that you simply have to get the cap tighter. It has that ratcheting release so as to not over-tighten it, but here's the trick: Tighten as normal, allow a few clicks for good measure. Then, press in firmly against the cap and you'll see that you can get another 1/8 or so turn out of the cap. I popped this code 3 times total, the first time the dealer just reset the light. The second time was when he told me about this, and the last time was accidental on my wife's part. :) You can reset the light by simply removing the battery terminal... 30 minutes seemed to work for me... and then reattach. Of course it goes without saying that this is with the car off. Good luck!
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Start here... tighten your gas cap till it clicks. Then lean into it with added pressure and tighten further... you should be able to get at least 1/8 turn or more. Then, disconnect your battery terminal (with car off of course) and let sit for 30 minutes. Re-connect terminal, start car. Light should be reset now. If it stays of, there's your problem. If not, the problem is much more involved and you may want to consider a mechanic. This is the free fix that seems to work much of the time. Obviously it just means your gas cap is not sealing well. Mine started doing this at about 50k, I'm over 125k now with no issues. I just have to remember to get that extra tightness every time and no problems. Good luck!
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tightening your gas cap can sometimes fix this problem. Think if the light came on after buying gas.
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