20 Most Recent 1986 Suzuki Samurai Questions & Answers

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Transfer gear case shift jammed

There are four probable causes when the gear is stuck in one position, and they are precisely explained in this handy diagnostic article that I know will help narrow down the culprit of your difficulty:
http://yourhandymanzone.com/Your_Handyman_Zone_How_To_Pages_Vehicle_Car_Zone_Cars_Trucks_Vans_Transmission_System_Stuck_In_One_Gear.htm

Good luck!
Brad
6/10/2016 12:18:34 AM • 1986 Suzuki... • Answered on Jun 10, 2016
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My Samurai starts and runs fine but the idle surges up and down, up and down after it warms up. How can I get a smooth idle?

This is often the result of a vacuum leak. For a car of your vintage, a vacuum leak is quite likely. Check all the small hoses under the hood, and replace any with cracks.
11/19/2015 10:09:40 PM • 1986 Suzuki... • Answered on Nov 19, 2015
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On 1986 Suzuki Samurai for the timing to reach 10 degrees BTDC, why does the adjustment at the distributor have to be locked in at the extreme end of the adjustment spectrum.

the only way that the adjustment can be so far out is that the distributor was pulled and reinstalled 1 tooth out
10/24/2015 5:38:06 AM • 1986 Suzuki... • Answered on Oct 24, 2015
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Valve tappet adjustment

well, I can see ur message has been here for quite some time. Most probably you got the answer to ur request.
I just did the valve clearance on the engine of my SJ413 that has the 1000cc engine of an SJ410 :
When cold: 0.13mm Intake and 0.18mm Exhaust
Engine sounded well and worked fine after that.
Enjoy
Mehdi
5/31/2015 3:59:49 AM • 1986 Suzuki... • Answered on May 31, 2015
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What is the firing order for a 1986 samuti engine?

same as all non boxer 4 bangers. 1,3,4,2. next is distributor rotor rotation, then timing, and well RTM yet> read the manual.? it's free... Samurai. its called in usa, but jimny others places. see the 3 manuals? its all there. http://www.fixkick.com/sammi-stuff/index.html
3/21/2015 12:20:09 PM • 1986 Suzuki... • Answered on Mar 21, 2015
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Head gasket orientation

cool an old sammi what engine, may are swapped now this old if you had bought a real FELpro gasket, the word "up" go up. but my guess a china clone and is unmarked, right>? the suzuki sold gasket is marked TOP. lets look at the free fsm. book the official factory service manual. chapter 3? ENGINE 3- page 35+ page 45 its there. but if you look closer. see that front left corner in the enigine block and that tiny hole there 1/8" 3mm that is the head main oil gallery, if blocked, the cam burns to a crisp at first start up. the gasket only fits one way and not blocking that (front to rear) left and right is a no brainer, right? (the block drains are obvious) the right front has a Ferrel ring guide. mine has 2 F/R if THOSE are missing the cam belt will NEVER run true. and these rings, also make gasket on wrong, impossible flipped left to right. The FSM , left end of photo is forward cylinder #1 volume 1, chapter 3 http://www.fixkick.com/sammi-stuff/index.html
3/6/2015 6:01:52 PM • 1986 Suzuki... • Answered on Mar 06, 2015
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Where is the number one cylinder on samuri?

From front to back. IE: water pump to flywheel. 1,2,3,4.
11/26/2014 10:37:48 AM • 1986 Suzuki... • Answered on Nov 26, 2014
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Procedure of tappet adjustment

make sure engine is warmed up. Put cylinder one at top dead center,remove the valve cover,loosen all adjustment lock nuts,adust intake and exhaust valves on cyl #1 and intake valve on #2 and exhaust valve on #3. now rotate crankshaft 360 degrees clockwise, now adjust intake valves on cyl#3 and cyl #4 and exhaust valves on cyl #2 and cyl #4.now tighten lock nuts and install valve cover. specs are intake valves 25mm clearance and exhaust 28mm clearance, use a feeler gauge,heres a picture to show you where to check clearance.7675a52.gif
9/6/2014 12:51:46 PM • 1986 Suzuki... • Answered on Sep 06, 2014
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Spluttering and no power

Change fuel filter.
6/24/2014 2:36:11 PM • 1986 Suzuki... • Answered on Jun 24, 2014
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Car starter doesn't have enough power to crank my car

old post. and all are easy. 1.3L sammi G13A engine with some carb, old or updated. slow cranking has 2 causes (not parts cause) 1: low battery voltage to the starter. 2: or that old mech, stand alone dizzy is adanvced do bad the engine wants to start backwards, slowing the starter motor. my guess is you battery is discharged, or has very low CCA rating so when you add the jumpered in battery CCA is now 2 times spec. effectively (almost) hiding the crazy dissy advanced timing. also that old POS dizzy has fly weight advancing mechanism in the base of the Dizzy that LOVE to stick wide open (rust) so clean and lube them first. then set the static timing, and last set it at hot idle. 2: the dash gauge sender (1pin type) is bad. 3: old engines, 28 years old , all burn oil, how could they not?> but a clogged PCV valve makes it worse. as does running crazy thin oil. try 10w-40 in the summer and 10w-30 winter. or the oil control rings are bad. (or stuck in lands) or the oil seals on the valves are like brick flexibility. or valve guides are long ago worn over spec.
5/4/2014 2:58:43 PM • 1986 Suzuki... • Answered on May 04, 2014
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Low oil pressure

55 is max (pressure relief) 20 is typical hot engine at 800 idle. and rises as RPM rises. your post tells neither , temp, or RPM
3/8/2014 3:35:59 AM • 1986 Suzuki... • Answered on Mar 08, 2014
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4x4 high low gets stuck in neutral

this is a Part time 4wd system and is not to be used on hard pavement. not posting road surface makes answers, IMPOSSIBLE its for ice, snow or dirt never pavement pure. ever. or risk windup or worse BTW 4wd means the front axles is locked too. (hub locks) Suzuki even has a TSB showing how to unwind a kick or sammi. amazing how this needs to be said but. here its, ITS NOT AWD. http://www.fixkick.com/part-time-test.html
2/15/2014 12:34:32 PM • 1986 Suzuki... • Answered on Feb 15, 2014
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