Top 10 2004 Ford Crown Victoria Questions & Answers

You say the rear wheel axles and bearings have been replaced, you mention nothing of the front wheels, you have the symptoms of a front wheel bearing being worn out, remove them and check for pitting in the bearing rollers or the bearing races, I am sure you will find a problem. Hope this helps solve your issue with the bearing noise.

Section 05-02A: Axle, Integral Carrier — 8.8-Inch Ring Gear 1994 Town Car, Crown Victoria/Grand Marquis. Workshop Manual REMOVAL AND INSTALLATION Axle Shaft NOTE: Whenever replacing the rear axle lubricant, use Rear Axle Lubricant XY-90-QL (ESP-M2C154-A) or equivalent.
Removal
CAUTION: The rear brake anti-lock sensor must be removed before the axle shafts are removed. The rear brake anti-lock sensor is bolted on the rear disc brake caliper anchor plate.

1. Raise vehicle to desired working height. Refer to Section 00-02 . Remove rear wheel (1007) and tire assembly. Remove rear disc brake calipers (2552) and rear disc brake rotors (2C026) .
   
   
   
   
   

1. Clean all dirt from area of axle housing cover with a wire brush and/or cloth.

1. Drain rear axle lubricant by removing the axle housing cover .

1. Remove differential pinion shaft lock pin and differential pinion shaft .
   
   
   
   

1. Push flanged end of the axle shafts toward the center of the vehicle and remove the rear axle shaft retaining u-washer from the button end of the axle shaft .
   
   
   
   

1. Remove axle shaft from the rear axle housing , being careful not to damage the inner wheel bearing oil seal (1177) and rear brake anti-lock sensor ring.

Installation
NOTE: Check for presence of rear axle shaft o-ring (4A332) on the spline end of the shaft and install if not present.
CAUTION: Care must be taken not to let axle shaft splines damage oil seal or bearing assembly.

1. Carefully slide axle shaft into rear axle housing without damaging rear wheel bearing (1225) or rear brake anti-lock sensor indicator (2C189) . Start splines into side gear and push firmly until the button end of axle shaft can be seen in the differential case .

1. Install the rear axle shaft retaining u-washer on the button end of the axle shaft splines, then pull the shaft outboard until the shaft splines engage and the rear axle shaft retaining u-washer seats in the counterbore of the differential side gear .

1. Position the differential pinion shaft through the differential case and differential pinion gears , aligning the hole in the differential pinion shaft with the lock bolt hole. Apply Rear Axle Lubricant to differential pinion shaft lock pin . Install differential pinion shaft lock pin and tighten to 20-41 Nm (15-30 lb-ft). CAUTION: Differential pinion shaft lock pin must be tightened to specification using Stud and Bearing Mount E0AZ-19554-BA (WSK-M2G349-A1) or equivalent.
   
   
   
   
   NOTE: Axle housing cover must be installed within 15 minutes of application of the silicone rubber or new silicone rubber must be applied.
   CAUTION: Make sure machined surfaces on both axle housing cover and rear axle housing are clean before installing the new silicone sealant. Inside of axle must be covered when cleaning the machined surface to prevent axle contamination. Tighten the cover bolts in a crosswise pattern to ensure uniform draw on axle housing cover .
   

1. Apply Silicone Rubber D6AZ-19562-AA or BA (ESB-M4G92-A or ESE-M4G195-A) or equivalent. Install axle housing cover and tighten retaining bolts to 28-38 Nm (38-52 lb-ft).
   
   
   
   

1. Add Motorcraft Rear Axle Lubricant XY-90-QL or KL (ESP-M2C154-A) or equivalent until it is 6-14mm (1/4-9/16 inch) below bottom of fill hole. Add 118.3 mL (4 oz) of Ford Additive Friction Modifier C8AZ-19B546-A (EST-M2C118-A) or equivalent to Traction-Lok axles. Install fill plug and tighten to 20-41 Nm (15-30 lb-ft).

1. Install rear brake anti-lock sensor indicator . Tighten retaining bolt to 4.5-6.8 Nm (40-60 lb-in).

1. Install rear disc brake caliper and rear disc brake rotor .

1. Install wheels and tires.

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1. Insert Rear Bearing Remover T85L-1225-AH in bore and position it behind bearing so tangs on tool engage bearing outer race. Remove rear wheel bearing and inner wheel bearing oil seal as a unit, using Impact Slide Hammer T50T-100-A.
   
   Rear Disc Brake Caliper Anchor Plate
   
   
   
   
   

1. Lubricate the rear wheel bearing with Rear Axle Lubricant.
   
   
   
   

1. Install rear wheel bearing into the housing bore using Axle Tube Bearing Replacer T78P-1225-A.
   
   
   
   CAUTION: Installation of rear wheel bearing or inner wheel bearing oil seal assembly without proper tool may result in an early bearing or seal failure. If inner wheel bearing oil seal becomes cocked in bore during installation, remove it and install a new one.
   

1. Install the inner wheel bearing oil seal using Axle Tube Seal Replacer T78P-1177-A. Use Premium Long-Life Grease XG-1-C or K (ESA-M1C75-B) or equivalent between the lips of the inner wheel bearing oil seal .
   
   
   
   

1. Install axle shafts as outlined.

Don't think you have a door ajar switch problem , more then like the lighting control module is the culprit . Does the door ajar light on the instrument cluster stay lit ?
The interior lighting can be separated into two distinct modes of operation: the courtesy lighting and the demand lighting. The lighting control module (LCM) controls all of the interior lighting in the vehicle, as described in the following text.
The front dome lamps, rear reading lamps, and instrument panel courtesy lamps, can be illuminated either by opening any of the vehicle doors (courtesy lamp function) or by depressing the headlamp switch (demand lamp function).
When any door is open, the door ajar switch grounds an input to the LCM which then sends power to the courtesy lamps. The voltage sent to the courtesy lamps gradually increases from 0 volts to 12 volts within 500 ms (± 50 ms), to achieve the theater lighting effect. When the door(s) are closed the door ajar switch(es) break(s) the ground to the LCM input which then gradually reduces the power from 12 volts to 0 volts within 5 seconds. (± .5 second).
When the headlamp switch is depressed it grounds an input to the LCM which in turn sends 12 volts to the front dome lamps, rear reading lamps, and instrument panel courtesy lamps. When the headlamp switch is depressed a second time, it breaks the ground to the LCM input which then ceases to send power to the front dome lamps, rear reading lamps, and instrument panel courtesy lamps.

The battery saver will disrupt power to the courtesy lamps after 10 minutes, the demand lamps after 30 minutes, and the headlamps after 10 minutes. Turning the ignition switch to the RUN or ACC position will terminate the battery saver feature by disabling the interrupt timers and reinstate power to the lamps.
Do you know what DTC'S are ? diagnostic trouble codes !
LCM Diagnostic Trouble Code (DTC) Index DTC Description Source Action B1322 Driver Door Ajar Circuit Short to Ground LCM Go To Pinpoint Test F . B1442 Door Handle Switch Circuit Failure LCM Go To Pinpoint Test G . B1445 Door Handle Switch Circuit Short to Ground LCM Go To Pinpoint Test G . B1563 Door Ajar Circuit Failure LCM Go To Pinpoint Test C . B1566 Door Ajar Circuit Short to Ground LCM Go To Pinpoint Test H . B1685 Lamp Dome Input Circuit Failure LCM Go To Pinpoint Test I . B1687 Lamp Dome Input Circuit Short to Battery LCM Go To Pinpoint Test I . - All Other DTCs LCM REFER to Section 419-10 .

PINPOINT TEST C: THE COURTESY LAMPS STAY ON CONTINUOUSLY CONDITIONS DETAILS/RESULTS/ACTIONS C1 CHECK THE SYSTEM OPERATION Open and close each door, making sure that each door is completely closed.

• Are the courtesy lamps still illuminated after the 25 second time-out period?

Yes GO to C2 .

No The system is operating correctly. C2 TEST DOME LAMP SWITCH Depress the dome lamp switch.

• Are the courtesy lamps still illuminated?

Yes DEPRESS the dome lamp switch a second time. GO to C3 .

No The system is operating correctly. C3 CHECK THE LIGHTING CONTROL MODULE
LCM C2145a

• Are the courtesy lamps still illuminated?

Yes REPAIR circuit 53 (BK/LB). REPEAT the self-test. CLEAR the DTCs.

No INSTALL a new LCM. REFER to Section 419-10 . REPEAT the self-test. CLEAR the DTCs.

those control units in the crown vics **** out all of the time. they're not cheap from the dealer, try auto parts stores for aftermarket or junk yards.
one trick we did with cabs was to pull the unit out and splice the black and blue vacuum lines together. that's great for summer, but you have only vent then.

i believe it is part of the wiper motor which should be located in the driver's side rear corner of the engine bay, on the firewall. Many 03 and up Fords use a "Smart motor" for the wipers which has the motor and a module in one piece.

here is a diagram

Turn key to the run positio, Press on your brake and run your shifter through the gears a couple opf imes then try starting in neutral. This is for the benefit f the neutral safety switch. If still nothing , Raise the hood and and check the battery for a bad or corroded connection. If all is good, make sure car is in park. There is on the driverside fenderwell a relay that looks like a mine Roun With two small terminals and tw large terinals o opposite ides.. When you turn to crank, you put cirrent to one of the small ter minals and that causes the two large battery cables to connect and give power to the starter. If you can jump the battery side cable and the starter side post the starter will crank if nothing is wrong withe the starter.the two large posts. Use a jumper cable,NOT a coat hanger, iF THE STARTER SPINS THEN START IT WITH THE KEY. Good Luck.. Any more help let me know.

DTC P7104 isn't a code listed. Confirm us.

sounds like you broke a connecting rod...drain your oil look for metal..

You apparently have a problem with the vacuum doors in the heater/ac unit under the dash. When one of these vac motors fails (won't open and close various flaps), the unit will default to either a defrost setting or floor heat setting. Fixing these is not a do-it yourself job as usually the entire dash has to be pulled to get to the failed parts. Sorry
BTW P024 is exhaust camshaft position timing and 051 is an oxygen sensor error....neither have anything to do with the heater.

Have PCM checked.