Here is a plug gap chart for polaris
https://www.denso.com/cgi-bin/global/plug/usa/terrain/terrain-plug.cgi?action=search&filename=terrain-32.txt
SOURCE: Why is the flywheel making a grinding noise when trying to start my polaris outlaw 500?
The starter drive on the starter motor is defective. The teeth on the flywheel could be chewed up too. If you just installed a new starter, you may have to add or subtract clearance spacer metal tabs so that the starter drive engages properly with the flywheel.
SOURCE: Why does my Atv Polaris sportsman 90 keep blowing headlights???
Lousy bulbs or poor voltage regulation (too high voltage will burn out incandescent lamps especially when you factor in all the bumps and vibrations ). Maybe you can special bulbs designed to withstand the conditions presented by your ATV.
SOURCE: spark plug gap for a Polaris sportsman 500 year 2010
.070 or 70 thousands of an inch. Please leave feedback. TYVM
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