Polaris 2013 Ranger Crew 500 Logo
Tracy Harlow Posted on Dec 30, 2015
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Hard to shift out of 1st gear

Changing transmission fluid didn't help. Thinking may be a belt? Any thoughts

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Claude Kayser

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  • Polaris Master 9,098 Answers
  • Posted on Dec 30, 2015
Claude Kayser
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Hard to shift gears - Polaris ATV Forum

www.polarisatvforums.com > ... > Polaris Sportsman
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2008 Polaris Sportsman 800 Touring. Hard to shift, sticks in gear while running, have to raise rpm to get it out of gear but shifts fine while engine is off.

Hi,

Your clutch would usually be the issue. But your ATV has automatic clutch so we can disregard that.. I will get that you need to alter your final drive (ie check 2wd, awd etcc).

The problem could also be belt related, so you might want to check the status of the belt. If you need more help, you can also call Polaris at 1 (800) 765-274.

Thank you.
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2002 yamaha banshee, it is locking up in 1st gear, all the rest work fine. I put in a new clutch-adjusted the shift lever and adjusted the clutch many times. with no luck. with the clutch plates and...

I am not really understanding what is going on...
.. OK...With ALL the clutch components and the drive chain removed - can you (in each gear) SPIN the main transmission shaft ALOT( 20+ turns) in the correct (drive) direction?..I think its counterclockwise.

It is important to remove the drive chain and all clutch components to do this check. You are checking for a SINGLE CRACKED GEAR TOOTH .. the crack will be at the base of a tooth.

Do this check exactly as described.. you are checking the functionality of the transmission alone. - no clutch-no drive chain. If you do have a cracked tooth, the transmission will only rotate about 340 degrees in either direction.
If it was the clutch giving the problem, it would happen in ALL gears...

After the check.. repost and we'll go from there.
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