Polaris Sportsman 500 HO - Popular Questions, Answers, Tips & Manuals

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1999 Polaris Sportsman 500. I have fuel leaking from the tank fitting that the hose to the fuel shutoff goes. When I try to tighten it, it leaks more. Any suggestions?

Question edited for clarity. Question moved to a Polaris Category. Normally, you would just drain the tank, remove the fitting and replace the gasket. I don't see a gasket though, unless it is just a standard O-ring. That is the way to do it though. https://www.google.com/search?q=1999+polaris+sportsman+500+fuel+tank+gasket https://www.google.com/search?q=1999+polaris+sportsman+500+fuel+tank+leaking+from+bottom ..
7/29/2023 10:19:16 PM • Polaris 2004... • 55 views • 0 helpful votes
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1999 Polaris Sportsman 500. Why will it not turn off please?

Question edited for clarity and typos, and guessing it is a 'Polaris' and not a 'polar'. Question moved to model category. It is a known issue. You likely need a new switch, they burn the contacts with prolonged use. https://www.google.com/search?q=1999+Polaris+Sportsman+500.+Why+will+it+not+turn+off
12/31/2022 10:32:20 PM • Polaris 2004... • 89 views • 0 helpful votes
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Have 2004 Polaris sportsman 500 HO, the tach does not work,, the needle does not move and the 4 wheel drive does not work., any suggestions?

check fuses and connections https://quads.ddns.net/service-manuals/polaris/
9/16/2022 3:47:40 PM • Polaris 2004... • 208 views • 0 helpful votes
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I have a 97 sportsman 500 4x4 what other year bikes have parts that will fit mine?

go to an oem parts supplied like cheapcycleparts dot com and they'll cross reference them
3/19/2018 11:45:10 PM • Polaris 2004... • 210 views • 0 helpful votes
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Why will engine start and idle fine but off idle just wont rev up

Check your fuel system components and make sure theres no dirt in there anywhere
10/18/2016 9:33:49 AM • Polaris 2008... • 746 views • 0 helpful votes
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Spark plug gap for a Polaris sportsman 500 year 2010

.070 or 70 thousands of an inch. Please leave feedback. TYVM
7/10/2016 5:57:35 PM • Polaris 2010... • 1,164 views • 0 helpful votes
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I have a 08 Sportsman 500HO which the motor starts cutting out between 3600-4600 RPM's

Hi Tom: Sounds like a challenge. I'd probably check the ignition system if I thought the fuel supply was working properly. Replace spark plugs - test run If there is a manual hi speed adjust screw on the carb, have you tried adjusting it at high RPM? reply as a comment to this post and I'll try to help.
6/17/2016 1:51:58 PM • Polaris 2008... • 595 views • 0 helpful votes
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The screw on the brake caliper front break is leeking Tried to tighten it but it doesnt work. Do I need a new caliper? This is for a 2011 4x4 Polais 500 Ho.

If that is the bleeder screw, replace it for 2 dollars because the whole caliper is 215 dollars http://www.polarispartshouse.com/oemparts/a/pol/50362d6bf87002368411640e/brakes-front-caliper
7/29/2016 2:27:14 PM • Polaris 2010... • 94 views • 0 helpful votes
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I need a wiring diagram as my son connected the battery wrong negitive to positive need to see what all is wrong

There is a fuse link at the Positive battery terminal wire. It will blow to protect the circuits if the battery is hooked up backwards. It is a smaller gauge section in the wire that melts to save systems. any auto parts store has one MDS
3/26/2016 11:01:08 PM • Polaris 2004... • 1,550 views • 2 helpful votes
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The 4x4 isnt working on my 2010 polaris sportsman 500 ho.

Tony, sounds like a transfer case issue, have machine checked or scanned for error codes. Check the attached links,Manuals and guides, Good luck with your Bike "I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info." ATV TROUBLESHOOTING AND MAINTENANCE How to Diagnose Motorcycle Electrical Problems Dennis Kirk Inc Service Manuals for Download in PDF
3/4/2016 4:25:07 PM • Polaris 2010... • 450 views • 0 helpful votes
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How do i remove the shift position switch for cleaning?

Jim, you need a manual,Check the attached links,Manuals and guides, Good luck with your ATV "I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info." ATV Service and Repair Manuals ATV Motorcycle Repair Manuals Repair Manuals Online http://www.atv-forum.com/general-atv-discussion/706-atv-troubleshooting-guide.html How to Diagnose Motorcycle Electrical Problems Dennis Kirk Inc
2/17/2016 11:00:19 PM • Polaris 2008... • 356 views • 0 helpful votes
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2011 Polaris sportsman 500HO if towing in forward gear it locks up and won't let you go into reverse unless you shut the machine off and let it roll then it will unlock and switch gears wha

Sounds like a bad bearing or shaft in transmission. Check the attached links,Manuals and guides, Good luck with your Bike "I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info." ATV TROUBLESHOOTING AND MAINTENANCE ATV Service and Repair Manuals Service Manuals for Download in PDF
3/4/2016 11:45:41 PM • Polaris 2011... • 224 views • 0 helpful votes
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How to replace rear brake line?

Richard, Order new brake line from dealer and ask him to print you off install instructions, or get a manual. Check the attached links,Manuals and guides, Good luck with your Bike "I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info." ATV Service and Repair Manuals Service Manuals for Download in PDF ATV TROUBLESHOOTING AND MAINTENANCE
2/21/2016 7:52:24 PM • Polaris 2010... • 207 views • 0 helpful votes
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Just bought this bike had no manuals with it I need to know about checking and changing oil

PDF]Sportsman 400 H.O. Sportsman 500 H.O. - Polaris

cdn.polarisindustries.com/polaris/.../parts-manuals/9923420r01_lo_res.p...
... parts and acces- sories, available through our online store at www.purepolaris.com. Have ... 2012 SPORTSMAN 400/500 HO Owner's Manual. P/N 9923420 ...

Polaris Sportsman 500 HO Owner's Manual - ManualsLib

www.manualslib.com > ... > Offroad Vehicle > Sportsman 500 H.O.
View and Download Polaris Sportsman 500 HO owner's manual online. PolarisIndustries All-Terrain Vehicles Owner's Manual. Sportsman 500 HO Offroad ...

2011 Sportsman 400/500 Service Manual - Polaris ATV Forum

www.polarisatvforums.com > ... > ATV Repair and Maintenance
Apr 11, 2011 - Indy Red 2011 Sportsman 500 H.O. -Polaris rear rack extender -Ricochet a-arm guards -Polaris fender bag -Koplin hand guards w/mirrors Owners, Service, and Parts Manuals Sep 14, 2012 2005 Polaris 500 H.O. ATP service manual Aug 12, 2011 Service manuals Nov 29, 2010 Service Manual Sep 23, 2010 More results from www.polarisatvforums.com
12/21/2015 5:19:15 PM • Polaris 2011... • 1,156 views • 0 helpful votes
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Why doesn't it "pull out"?

Could be worn clutch.
2/1/2016 8:47:38 PM • Polaris 2008... • 213 views • 1 helpful votes
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Starts and idles but wont sbackfires ?

clean your carb, look for air leaks between motor and air filter.
1/19/2016 6:03:31 AM • Polaris 2004... • 280 views • 0 helpful votes
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When my cooling fan kicks on it runs intermittently.

The fan will only run when it needs to. It's on a sensor. The only time mine comes on is if I'm hauling something
9/9/2015 5:24:21 PM • Polaris 2013... • 718 views • 0 helpful votes
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2011 Sportsman 500 h.o. Has a clunk underneath in high gear only.

Don, if it is in high 4x4 probable transfer case bearing bad. Check the attached links,Manuals and guides, Good luck with your Bike "I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info." ATV TROUBLESHOOTING AND MAINTENANCE Service Manuals for Download in PDF ATV Service and Repair Manuals
10/5/2015 6:48:37 PM • Polaris 2011... • 246 views • 0 helpful votes
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CAN I TELL WHAT YEAR MY ATV IS BY THE SERIAL NUMBER?

7/24/2015 4:36:55 PM • Polaris 2004... • 879 views • 1 helpful votes
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